BT CTX 1300SEi BT CTX 1300SEi-SF Product family CT Master Service Manual 150103-040 – PDF DOWNLOAD
DESCRIPTION:
BT CTX 1300SEi BT CTX 1300SEi-SF Product family CT Master Service Manual 150103-040 – PDF DOWNLOAD
Introduction to BT’s
Service Manual :
This Service manual contains product information regarding the current trucks including the technical data and instructions for maintenance and service. It includes the operator’s Instruction Manual, Spare Part Handbook and oil and grease
specifications:
M Machine information
P Preventive maintenance
S Service instructions
O Options
- At the top of each page you can find information on which section the page belongs: Section M 4 means that it is Technical Data; F-code means it deals with this specific truck family; T-code means specific products; Date and Version number give information on when the page was issued and which version.
- It is our ambition to send modification notifications concerning improvements to you as soon as possible. It’s stated on the notifications which section/s in the binder should be replaced. Notifications should be inserted immediately so that the binder always contains current service information.
TABLE OF CONTENTS:
BT CTX 1300SEi BT CTX 1300SEi-SF Product family CT Master Service Manual 150103-040 – PDF DOWNLOAD
Master Service Manual Product family CT 1
BT CTX 1300SEi BT CTX 1300SEi-SF 1
Contents Master Service Manual (MSM) 3
Valid from serial number: 3
T-code 3
Model 3
Serial No 3
Notes 3
1 Document list 3
Section 3
C-code 3
T-code 3
Document 3
Issued 3
Introduction to BT’s Service Manual 5
Contents, M 7
1 Truck information 7
Operator’s manual 9
Valid from serial number: 9
T-code 9
Model 9
Serial No 9
Notes 9
1 General 9
1 1 Issued operator’s manuals 9
T-code 9
Model 9
Serial number 9
Order number 9
Issued 9
General product information 11
Valid from serial number: 11
T-code 11
Model 11
Serial No 11
Notes 11
1 Presentation of the truck 11
1 1 Intended application of the truck 11
1 2 Forbidden application of the truck 12
2 Truck data 12
Model designation 12
CTX 1300SEi (Fork skew) 12
CTX H (Fork skew) 12
Model designation 14
CTX 1300 SEi SF (tele fork) 14
CTX H SF (tele fork) 14
3 Truck dimensions 15
Dimensions CTX 1300SEi 16
CTX H 16
Dimensions CTX 1300SEi SF 18
CTX H SF 18
4 Identification plate 18
Item 18
Text 18
Unit 18
Item 18
Text 18
Unit 18
Item 19
Text 19
Item 19
Text 19
5 Main components 20
1 Identification plate: With model designation, serial number, year of manufacture, weight witho 20
2 Mast 20
3 Emergency switch off 20
4 Emergency lowering valve: Valve for emergency lowering under the guard 20
5 Load carrier 20
6 Initial lift mast 20
1 Identification plate: With model designation, serial number, year of manufacture, weight witho 21
2 Mast 21
3 Emergency switch off 21
4 Emergency lowering valve: Valve for emergency lowering under the guard 21
5 Load carrier 21
6 Initial lift mast 21
6 Warning and information plates and symbols 22
1 Attachment point for spring-loaded hooks 22
2 Passengers prohibited 22
3 Identification plate 22
4 Joystick functions right 22
5 Joystick functions left 22
6 Do not walk under an elevated load 22
7 Emergency lower 22
8 Hydraulic oil filling 22
9 Risk of crushing 22
10 Lifting points 22
1 Attachment point for spring-loaded hooks 23
2 Passengers prohibited 23
3 Identification plate 23
4 Joystick functions right 23
5 Joystick functions left 23
6 Do not walk under an elevated load 23
7 Emergency lower 23
8 Hydraulic oil filling 23
9 Risk of crushing 23
10 Lifting points 23
Technical data 25
Valid from serial number: 25
T code 25
Model 25
Serial No 25
Notes 25
Model 25
CTX 1300SEi 25
CTX 1300SEi-SF 25
Drive motor 25
Transmission/gear 25
Drive wheel 25
Support arm wheels 26
Hydraulic system, drive unit 26
Hydraulic system, fork unit 26
Fuses 27
Batteries 28
All models 28
Travel speeds 28
Lifting/lowering speeds 29
Other speeds (unit speeds) 29
Power consumption 29
Weight 30
Ordering Spare Parts 31
Quality Parts 33
Valid from serial number: 33
T-code 33
Model 33
Serial No 33
Notes 33
1 Issued Quality Parts 33
T-code 33
Model 33
Serial No 33
Order number 33
Issued 33
Recommended Spare Parts (RSP) 35
Valid from serial number: 35
T-code 35
Model 35
Serial No 35
Notes 35
1 Issued RSP 35
T-code 35
Model 35
Serial No 35
Issued 35
Contents, P 37
1 Preventive Maintenance 37
Introduction, maintenance 39
1 Safety regulations with maintenance work 39
WARNING! 39
WARNING! 40
WARNING! 40
NOTE! 40
CAUTION! 40
2 Cleaning and washing 41
NOTE! 41
2 1 External cleaning 41
NOTE! 41
2 2 Cleaning the motor compartment 41
NOTE! 41
2 3 Electrical components 42
NOTE! 42
3 Safe lifting 42
WARNING! 42
Preventive Maintenance 43
Valid from serial number: 43
T code 43
Model 43
Serial No 43
Notes 43
1 Maintenance Chart 43
Pos 43
Work to carry out 43
Interval in hours 43
5 43
20 43
80 43
160 43
250 43
500 43
1000 43
Work to carry out 43
1 d 43
1 w 43
1 m 43
2 m 43
3 m 43
6 m 43
12 m 43
0000 43
Chasis 43
0500 43
Operator’s cabin 43
0600 43
Operating controls 43
1700 44
Drive motors 44
2550 44
Drive unit 44
3370 44
Brakes 44
3500 44
Wheels 44
5000 44
Electric panel 44
5110 45
Battery 45
6000 45
Hydraulic system 45
6100 45
Hydraulic unit, initial lift 45
6120 45
Hydraulic hoses 45
7100 45
Mast 45
7220 46
Turret head fork unit 46
Preventive Maintenance 51
Valid from serial number: 51
T code 51
Model 51
Serial No 51
Notes 51
1 Maintenance Chart 51
Pos 51
Work to carry out 51
Interval in hours 51
5 51
20 51
80 51
160 51
250 51
500 51
1000 51
Interval in days/weeks/ months 51
1 d 51
1 w 51
1 m 51
2 m 51
3 m 51
6 m 51
12 m 51
0000 51
Chasis 51
0500 51
Operator’s cabin 51
0600 51
Operating controls 51
1700 52
Drive motors 52
2550 52
Drive unit 52
3370 52
Brakes 52
3500 52
Wheels 52
5000 52
Electric panel 52
5110 53
Battery 53
6000 53
Hydraulic system 53
6100 53
Hydraulic unit, initial lift 53
6120 53
Hydraulic hoses 53
7100 53
Mast 53
7230 54
Shuttle Fork Unit 54
Oil and Grease Specification 59
Valid from serial number: 59
T code 59
Model 59
Serial No 59
Notes 59
Lubricant 59
Specification 59
Contents, S 61
1 Service instructions 61
Chassis 63
Valid from serial number: 63
T code 63
Model 63
Serial No 63
Notes 63
1 General 63
1 1 Lifting using lifting hooks or wires 63
1 2 Lifting using a forklift 63
NOTE: 63
2 BT CTX with dismantled mast 64
2 1 General 64
2 2 Mounting the mast on the chassis 64
2 2 1 Front chassis 64
2 2 2 Mast 64
NOTE: 66
Drive unit/gear 67
Valid from serial number: 67
– 67
T-kod 67
Modell 67
Serial Nr 67
Anm 67
1 General 67
2 Gear components/data 68
2 1 Component identification 68
Pos No 68
Component 68
2 2 Technical gear data 69
Truck type 69
CTX 1300 69
2 3 Dismantled gear 70
3 Dismantling/fitting 71
3 1 Dismantling of drive unit from truck 71
3 2 Fitting the drive unit in truck 71
3 3 Dismantling the drive motor and the gear 72
3 4 Fitting the drive motor and the gear 72
4 Oil level check/replacing 73
4 1 Check/filling of oil 73
4 2 Oil replacement 74
5 Repairs 75
5 1 Exchange of drive shaft sealing ring 75
5 1 1 Dismantling 75
NOTE! 75
5 1 2 Assembly 76
5 2 Leakage from the top cover 77
5 3 Leakage from the lower cover 77
5 4 Replacing the wheel bolt 78
NOTE! 78
Drive unit/gear 79
Valid from serial number: 79
T code 79
Model 79
Serial No 79
Notes 79
1 General 79
2 Components/data of the drive unit and gear 80
2 1 Component identification 80
Pos No 81
Component 81
2 2 Technical data 81
2 3 Dismantled gear 82
3 Replacing the drive motor/drive gear 83
3 1 Dismantling of drive unit from truck 83
3 2 Fitting the drive unit in truck 83
3 3 Dismantling the drive motor and the gear 84
3 4 Fitting the drive motor and the gear 84
4 Oil level check/replacement 85
4 1 Checking/filling of oil 85
4 2 Oil replacement 85
5 Repairs 86
5 1 Replacing the drive shaft sealing ring 86
5 1 1 Dismantling 86
NOTE: 86
5 1 2 Assembly 87
1 Place the drive shafts outer bearing in the gear housing 87
2 Press the new sealing ring in place in the gear housing Be careful when pressing it back in p 87
3 Place the spacers of the shaft unit on the drive shaft, making sure the thickness is the origi 87
4 Press the drive shaft with fitted spacers into the gear housing Check that the splines on the 87
5 Place the spacer ring on the drive shaft end and fit the shaft bolt Always use a new bolt The 87
6 Before fitting the lower cover, replace the O-ring Make sure the O-ring is free from damage 87
5 2 Leakage from the top cover 88
5 3 Leakage from the lower cover 88
5 4 Replacing the wheel bolt 89
Magnetic brake 91
Valid from serial number: 91
T code 91
Model 91
Serial No 91
Notes 91
1 General 91
1 1 Function 92
2 Maintenance 93
2 1 Adjustment 93
2 1 1 Adjustment procedure 93
2 2 Replacing the brake disc 94
2 2 1 Replacement procedure 94
Wire guidance 95
Valid from serial number: 95
T code 95
Model 95
Serial No 95
Notes 95
1 General 95
2 Generator 96
2 1 Technical data 96
Power supply 96
Model LDU-22 220 V, 50 Hz 96
Model LDU-21 110 V, 50/60 Hz 96
3 Antennas 97
3 1 Antenna cable 98
4 Wire guidance logic card 98
4 1 Components 99
4 2 Connectors 99
Connector 99
Ty- pe 99
No 99
Active 99
Function 99
Connector 100
Type 100
No 100
Active 100
Function 100
4 3 Display 100
4 3 1 Input signals 100
Segment 100
Function 100
4 3 2 Output signals / operating modes 100
Segment 101
Function 101
4 3 3 Error codes 101
Code 101
Description 101
5 Miscellaneous 104
6 Description of function 105
6 1 Forward travel 105
6 2 Reverse travel 105
6 3 Control signals 106
Operating mode 106
L 106
A 106
P 106
7 Adjustments 107
7 1 Truck computer A2 107
7 1 1 Steering angle 107
7 1 2 Proportional valves 107
7 2 Wire guidance logic card A3 108
Menu 108
Description 108
Area 108
Display 110
Description 110
7 2 1 Adjustment of the steering angle offset 111
7 2 2 Fine adjustment of the steering angle offset 111
7 2 3 Antenna adjustment for reverse travel 111
Serial number 112
K 112
7 2 4 Antenna adjustment for forward travel 112
Serial number 112
K 112
7 2 5 Final adjustment 113
7 2 6 Storing parameters 113
7 2 7 Antenna adjustment in the antenna 1 mode 113
8 Installing a new wire guidance logic card 115
POS 115
Truck model 115
ID number 115
POS 116
Truck model 116
ID number 116
9 Troubleshooting 117
9 1 Control signals 117
9 1 1 Verifying the reference signal 117
kHz 117
mA 117
9 1 2 Verifying the lateral signal 117
9 1 3 Verifying the steering angle signal 117
Electrical System 119
Valid from serial number: 119
T code 119
Model 119
Serial No 119
Notes 119
1 General 119
1 1 Electric panel on chassis 119
1 2 Electrical panel, operator’s cabin 120
1 3 General description of the electrical system 121
1 3 1 Drive motor circuit (sheet 1) 121
1 3 2 Pump, cabin lift, battery indicator/hour counter (sheet 2) 121
1 3 3 Inputs to logic card A2 (sheet 3) 121
1 3 4 Inputs to logic card A2 (sheet 4) 122
NOTE: 123
1 3 5 Inputs to logic card A2 (sheet 5) 123
NOTE: 123
1 3 6 Outputs from logic card A2 (sheet 6) 124
1 3 7 Outputs from logic card A2 (sheet 7) 124
1 3 8 Outputs from logic card A2 (sheet 8) 125
1 3 9 Horn, lighting, and fork pump motor (sheet 9) 125
1 3 10 Inputs to the logic card A4 (sheet 10) 125
1 3 11 Outputs from the logic card A4 (sheet 10) 126
1 3 12 Inputs to the logic card A4 (sheet 11) 126
1 3 13 Outputs from the logic card A4 (sheet 11) 127
1 3 14 Outputs from the logic card A4 (sheet 12) 128
1 3 15 Wire guidance (sheet 13) 128
2 List of symbols and circuit diagrams 129
2 1 Symbol list 129
Symbol 129
Description 129
2 2 Electrical diagrams T code 161 131
2 3 Electrical diagrams T code 311 145
2 4 Component list 159
Description 159
Designation – Function 159
3 Description of function 164
3 1 Start 164
3 2 Presence control 165
3 2 1 Open cabin gates 165
3 2 2 Closed cabin gates 165
3 3 Dead man’s handle 165
3 4 Forward/Reverse travel 165
3 5 Emergency drive position 166
NOTE: 166
3 6 Travel speed 167
3 6 1 Out of aisle 167
3 6 2 In narrow aisles, rail steering: 168
3 6 3 In narrow aisles, wire guidance: 168
3 7 Braking 168
3 8 End-of-aisle brake 169
3 9 Steering 169
NOTE: 169
3 10 Lifting the cabin 170
3 11 Lowering the cabin 171
3 12 Slack chain guard 171
3 13 Turret head fork unit 171
3 13 1 Traversing 172
3 13 2 Rotation 172
3 13 3 Lifting/lowering the forks 173
3 13 4 Extra function 173
3 13 5 Miscellaneous 173
3 14 Shuttle Fork Unit 174
1 Right dead man’s handle not engaged 174
2 Joystick not centered 174
3 Right dead man’s handle engaged 174
4 Forks moving left or right 174
5 Forks moving up or down 174
6 Computer error at start-up 174
7 Safety relay malfunction 174
8 Short-circuit on one of the outputs 174
3 14 1 Side-shift 174
3 14 2 Lifting/lowering the forks 175
3 14 3 Miscellaneous 175
3 15 Miscellaneous 175
4 Adjustments 176
4 1 Speed sensors (S55, S56) 176
4 2 Traversing sensors (S57, S58) 176
4 3 Height sensor (S90-S92, S104-S106) 176
Display 177
Valid from serial number: 177
T code 177
Model 177
Serial No 177
Notes 177
1 Display indications and pushbuttons 177
1 Indication “Truck OK”: The green LED comes on when the truck is ready for use 177
2 Indication “Straight articulated centre”: The green LED comes on when the truck is perfectly s 177
3 Indication “Truck in aisle”: The green LED comes on when the truck is in a narrow aisle 177
4 Indication “Wire guidance”: The yellow LED blinks when the truck is searching for the wire and 177
5 Indication “Forks not in home position”: The red LED lights when the forks are not in the ”hom 178
6 Indication “Open gate”: The red LED lights when the gate has not been closed and the right joy 178
7 Indication “Slack chain”: The red LED lights when there is slack in one of the cabin lifting c 178
8 Indication “Battery status”: The red LED lights when there is no more than 20% left of the bat 178
9 Enter button: Pushbutton used to store parameters 178
10 +/- button: Pushbutton used to change parameter values 178
11 Up/Down button: Pushbutton used to select parameters 178
2 Display menus 179
2 1 Normal position 179
2 2 Emergency drive position 179
NOTE: 179
2 3 Programming position 179
2 3 1 Programmable parameters 180
Parameter 180
Description 180
Parameter 181
Description 181
Parameter 181
Description 181
Parameter 181
Description 181
Parameter 181
Description 181
Transistor regulator 183
Valid from serial number: 183
T code 183
Model 183
Serial No 183
Notes 183
1 Transistor regulator 183
1 1 Motor Connections 184
Terminal number 184
Function 184
1 2 Control voltage contact 184
Terminal number 184
Connector 184
Function 184
2 Technical data 185
3 LED indications 186
LED No 186
Colour 186
Indicates 186
Diagnosis 186
4 Maintenance 187
NOTE: 187
4 1 Safety 187
WARNING! 187
4 2 Cleaning 187
5 Safety inspection 188
5 1 Check transistor regulator safety circuit 188
WARNING! 188
Electronic card A2 189
Valid from serial number: 189
T code 189
Model 189
Serial No 189
Notes 189
1 General 189
2 A2 connection terminals and voltages 190
2 1 X91 190
Terminal 190
Cable 190
Designation 190
Active 190
Input/ output 190
2 2 X92 191
Terminal 191
Cable 191
Designation 191
Active 191
Input/ output 191
2 3 X93 191
Terminal 191
Cable 191
Designation 191
Active 191
Input/ output 191
2 4 X94 192
Terminal 192
Cable 192
Designation 192
Active 192
Input/ output 192
2 5 X95 192
Terminal 192
Cable 192
Designation 192
Active 192
Input/ output 192
2 6 X96 193
Terminal 193
Cable 193
Designation 193
Active 193
Input/ output 193
2 7 X97 193
Terminal 193
Cable 193
Designation 193
Active 193
Input/ output 193
2 8 X98 194
Terminal 194
Cable 194
Designation 194
Active 194
Input/ output 194
2 9 X99 194
Terminal 194
Cable 194
Designation 194
Active 194
Input/ output 194
3 A2 board adjustments 195
3 1 Adjustment of steering centre position 195
3 2 Adjustment of cabin lift (offset) 195
3 3 Adjustment of cabin lowering (offset) 195
4 Error codes 196
4 1 Error types 196
Error type 196
Description / corrective measure 196
4 2 Error codes 197
Code 197
11 197
Code 197
12 197
Code 197
13 197
Code 197
14 197
Code 198
15 198
Code 198
16 198
Code 198
17 198
Code 199
18 199
Code 199
21 199
Code 199
22 199
Code 199
23 199
Code 200
24 200
Code 200
25 200
Code 200
26 200
Code 200
27 200
Code 201
30 201
Code 201
31 201
Code 201
32 201
Code 202
33 202
Code 202
34 202
Code 203
35 203
Code 203
40 203
Code 203
41 203
Code 204
42 204
Code 204
43 204
Code 204
44 204
Code 205
45 205
Code 205
50 205
Code 205
51 205
Code 206
52 206
Code 206
53 206
Code 206
60 206
Code 207
61 207
Code 207
62 207
Code 207
63 207
Code 208
64 208
Code 208
70 208
Code 208
71 208
Code 208
72 208
Code 209
73 209
Code 209
74 209
Code 209
100 209
Code 209
101 209
Code 210
102 210
Code 210
103 210
Code 210
104 210
Code 210
105 210
Code 211
106 211
Code 211
107 211
Code 211
108 211
Code 211
109 211
Code 212
111 212
Code 212
112 212
Code 212
113 212
Code 212
114 212
Code 213
120 213
Code 213
121 213
Code 213
122 213
Code 213
123 213
Code 214
124 214
Code 214
125 214
Code 214
126 214
Code 214
130 214
Code 215
131 215
Code 215
132 215
Code 215
133 215
Code 216
134 216
Code 216
135 216
Code 216
136 216
Code 217
137 217
Code 217
138 217
Code 217
139 217
Code 218
141 218
5 Parameters 219
5 1 Installing a new board in the truck 219
5 2 Programming parameters 219
NOTE: 219
Parameter 220
Description 220
Area 220
Std 220
Parameter 220
Description 220
Area 220
Std 220
Parameter 220
Description 220
Area 220
Std 220
Parameter 221
Description 221
Area 221
Std 221
Value 221
Stop buzzer sounding 221
Speed 221
Parameter 221
Description 221
Area 221
Std 221
Electronic card 223
Valid from serial number: 223
T code 223
Model 223
Serial No 223
Notes 223
1 General 223
2 Connection terminals and voltages on A4 224
2 1 A4:100 224
Terminal 224
Cable 224
Designation 224
Active 224
Input/ output 224
LED 224
2 2 A4:200 225
Terminal 225
Cable 225
Designation 225
Active 225
Input/ output 225
LED 225
2 3 A4:300 225
Terminal 225
Cable 225
Designation 225
Active 225
Input/ output 225
LED 225
2 4 A4:400 226
Terminal 226
Cable 226
Designation 226
Active 226
Input/ output 226
LED 226
2 5 A4:500 226
Terminal 226
Cable 226
Designation 226
Active 226
Input/ output 226
LED 226
3 A4 board adjustments, T code 161 227
3 1 Adjustment of turret movement (end position) 227
3 2 Adjustment of traversing movement (offset) 227
3 3 Adjustment of shuttle movement (offset) 228
3 4 Adjustment of traversing travel 228
Travel length 228
DIP-switch 228
(mm) 228
1 228
2 228
3 228
4 228
5 228
4 Troubleshooting 229
4 1 OK LED 229
5 A4 board adjustments, T code 311 229
5 1 Adjustment of traversing movement (offset) 229
5 2 Adjustment of traversing travel 230
Travel length 230
DIP-switch 230
(mm) 230
1 230
2 230
3 230
4 230
5 230
6 Troubleshooting 231
6 1 OK LED 231
Code 231
1 231
Code 232
2 232
Code 232
3 232
Code 232
4 232
Code 232
5 232
Code 232
6 232
Code 233
7 233
Code 233
8 233
Hydraulic system 235
Valid from serial number: 235
T code 235
Model 235
Serial No 235
Notes 235
1 Main lift/steering 235
1 1 General 235
1 2 Cabin Lift right joystick upwards: 235
1 3 Lowering the cabin – right joystick pressed down 235
2 Steering 236
2 1 Articulated centre cylinders 236
2 2 Installing the articulated centre cylinders 237
2 3 Hydraulic chart, chassis 238
2 4 Symbol list, chassis 239
Pos 239
Designation 239
2 5 Decreasing the accumulator pressure 240
3 Initial lift, turret fork unit 241
3 1 General 241
3 2 Fork rotation 241
3 3 Traversing movement 241
3 4 Lifting/lowering the forks 241
3 5 Hydraulic chart, initial lift 242
3 6 Symbol list, initial lift 243
Pos 243
Designation 243
Hydraulic system 245
Valid from serial number: 245
T code 245
Model 245
Serial No 245
Notes 245
1 Main lift/steering 245
1 1 General 245
1 2 Cabin Lift – right joystick upwards: 245
1 3 Lowering the cabin – right joystick pressed down 245
2 Steering 246
2 1 Articulated centre cylinders 246
2 2 Installing the articulated centre cylinders 247
2 3 Hydraulic chart, chassis 248
2 4 Symbol list 249
Pos 249
Designation 249
2 5 Decreasing the accumulator pressure 250
3 Initial lift, shuttle fork unit 251
3 1 General 251
3 2 Side-shift 251
3 3 Lifting/lowering the forks 251
3 4 Hydraulic chart, initial lift 252
3 5 Symbol list 253
Pos 253
Designation 253
Valve 255
Valid from serial number: 255
T code 255
Model 255
Serial No 255
Notes 255
1 Valve for main lift/steering 255
1 1 General 255
1 2 Valve block 256
1 3 Symbol list 257
Pos 257
Designation 257
1 4 Adjust of pressure guards S60-S62 258
Valve 259
Valid from serial number: 259
T code 259
Model 259
Serial No 259
Notes 259
1 Valve for initial lift/turret head fork unit 259
1 1 General 259
1 2 Valve Block 260
1 3 Symbol list 261
Pos 261
Designation 261
Valve 263
Valid from serial number: 263
T code 263
Model 263
Serial No 263
Notes 263
1 Valve for initial lift/shuttle fork unit 263
1 1 General 263
1 2 Valve Block 264
1 3 Symbol list 265
Pos 265
Designation 265
Mast 267
Valid from serial number: 267
T code 267
Model 267
Serial No 267
Notes 267
1 Control/adjustment of the mast 267
1 1 Mounting 267
2 Adjustment of rollers 268
2 1 Cabin 268
2 2 Mast guides 269
2 3 Inspection/adjustment of chains and cables 269
2 4 Mast chains 270
NOTE: 271
2 5 Cabin chains 272
NOTE: 273
Initial lift of frame/mast 275
Valid from serial number: 275
T code 275
Model 275
Serial No 275
Notes 275
1 General 275
2 Tools 275
Tool number 275
N B 275
3 Master cylinder 276
3 1 Disassembling the cylinder 276
3 2 Disassembling the piston seal, guide ring, piston rod seal, support ring and O- ring 276
3 3 Fitting the piston seal, guide ring, piston rod seal, support ring and O-ring 277
3 4 Disassembly and assembly of the brake valve for the lowering action 277
3 5 Assembly of the cylinder 277
Turret head fork unit 279
Valid from serial number: 279
T code 279
Model 279
Serial No 279
Notes 279
1 General 279
2 Initial lift 280
2 1 Lifting 280
2 2 Lowering 280
3 Fork rotation 281
4 Traversing movement 282
5 Inspection and maintenance 283
5 1 Outside Inspection 283
5 2 Inspection 283
5 3 Maintenance 283
6 Adjustment of turret head fork unit 284
6 1 Lifting chains 284
6 2 Fork carriage 284
6 3 Adjustment of the gear flank play 284
Shuttle Fork Unit 287
Valid from serial number: 287
T code 287
Model 287
Serial No 287
Notes 287
1 General 287
2 Initial lift 288
2 1 Lifting 288
2 2 Lowering 288
2 3 Side-shift movement (traversing) 289
3 Inspection and maintenance 290
3 1 Outside Inspection 290
4 Inspection 290
4 1 General 290
4 2 Lateral fork movement 291
5 Maintenance/lubrication 291
5 1 250 hours 291
5 2 1000 hours 291
6 Adjustment of fork unit 292
6 1 Lifting chains 292
6 2 Fork carriage 293
6 3 Guide initial lift 293
NOTE: 294
6 4 Adjustment of the gear flank play 295
Lifting cylinder 297
Valid from serial number: 297
T code 297
Model 297
Serial No 297
Notes 297
1 General 297
2 Tools 297
Tool number 297
N B 297
3 Lifting cylinder 298
3 1 Disassembling the cylinder 298
3 2 Remove the piston rod seal and support ring from the lifting cylinder 298
NOTE: 298
3 3 Installing the piston rod seal and support ring on the lifting cylinder 299
3 4 Disassembling the rod from the lifting cylinder 299
3 5 Installing the rod in the lifting cylinder 299
3 6 Disassembly and assembly of the brake valve for the lowering action 299
3 7 Assembly of the cylinder 300
NOTE: 300
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V