BT Minimover LW13 Service Manual 208587-040 – PDF DOWNLOAD

Description

BT Minimover LW13 Service Manual 208587-040 – PDF DOWNLOAD

DESCRIPTION:

BT Minimover LW13 Service Manual 208587-040 – PDF DOWNLOAD

Introduction Maintenance:

All points in the service program should be carried out to attain the highest safety and the least possible downtime. The service intervals are only a guide and do not need to be followed to the letter.

• The operator may adapt them to local conditions, but it is important that the intervals comply with BT’s minimum requirements. The service intervals are based on the running times and can be adapted to most normal 8 hour shifts.
• The service interval may be shortened if the truck is used more frequently or in more demanding situations, e.g cold store, dusty or corrosive situations.

The following running times have been used when calculating the intervals:

– Day time: 08.00-17.00 (20 hr./week)
– 2-shifts: 06.00-14.00, 14.00-22.00 (40 hr./week)
– 3-shifts: 06.00-14.00, 14.00-22.00,22.00-06.00
(60 hr./week)

Safety regulations with maintenance work
Only personnel that have been trained in the service and repair of this type of truck are authorised to carry out service and repair work.
• Do not carry out any maintenance work on the truck unless you have the correct training and knowledge to do so.
• Keep the area where you carry out the service clean. Oil or water makes the floor slippery.
• Never wear loose objects or jewellery when working on the truck.

TABLE OF CONTENTS:

BT Minimover LW13 Service Manual 208587-040 – PDF DOWNLOAD

Contents 3
Technical data 5 3
Introduction Maintenance 9 3
1 Safety regulations with maintenance work 9 3
2 Cleaning and washing 11 3
3 Safe lifting 12 3
Maintenance, Lubrication schedule 13 3
1 Maintenance schedule 13 3
2 Lubrication schedule 17 3
Oil and grease specification 19 3
Drive unit/drive gear 21 3
1 Component parts 21 3
2 Service and repairs 24 3
3 Technical data 27 3
Electrical systems 29 3
1 Electrical parts 29 3
2 List of symbols 31 3
3 Functional description 35 3
4 Error codes 36 3
5 Parameters 39 3
6 Test 41 3
7 Technical specifications – SEM-X 43 3
In-built battery charger 45 4
1 General 45 4
2 Charging 45 4
3 Trouble shooting 45 4
4 Technical data 46 4
Transistor panel 47 4
1 General 47 4
2 Connections 48 4
Hydraulic system 51 4
1 Hydraulic chart and list of symbols 51 4
2 Adjustments LW13 52 4
Technical data 5
Model 5
LW13 5
Introduction Maintenance 9
1 Safety regulations with maintenance work 9
WARNING! 9
WARNING! 10
WARNING! 10
NOTE! 10
CAUTION! 10
2 Cleaning and washing 11
NOTE! 11
2 1 External cleaning 11
NOTE! 11
2 2 Cleaning the motor compartment 11
NOTE! 11
2 3 Electrical components 12
NOTE! 12
3 Safe lifting 12
WARNING! 12
Maintenance, Lubrication schedule 13
1 Maintenance schedule 13
2 Lubrication schedule 17
Pos no 17
Service point 17
Interval/Running hours 17
Lubricant 17
Oil and grease specification 19
Pos 19
Type of lubricant 19
Specification 19
Application 19
Drive unit/drive gear 21
1 Component parts 21
Pos 21
Benämning 21
Anm 21
1 1 Dismantling the motor from the truck 23
1 2 Assembling 23
2 Service and repairs 24
2 1 Inspection/replacement of the carbon brushes 24
2 2 Replacing the drive gear 24
2 3 Cleaning 25
2 4 Brakes, Maintenance 26
2 5 Replacing the brake disc 26
3 Technical data 27
Truck type 27
LW13 27
Electrical systems 29
1 Electrical parts 29
2 List of symbols 31
Symbol 31
Description 31
Function 31
Notes 31
2 1 Electrical diagram 1 (3) 32
2 2 Electrical diagram 2 (3) 33
2 3 Electrical diagram 3 (3) 34
3 Functional description 35
3 1 Starting the truck 35
3 2 Driving 35
3 3 Neutral speed reduction 35
3 4 Braking 35
3 5 Lifting the forks 35
3 6 Lowering the forks 36
3 7 Horn 36
4 Error codes 36
4 1 Diagnosis and trouble shooting 36
LED-code Long + short 36
Hand terminal LCD-display 36
Description 36
Possible cause 36
5 Parameters 39
NOTE ! 39
5 1 Parameters 39
Parameter 39
Min 39
Max 39
Std 39
Description 39
ACC DELAY 39
MAX SPEED BACK 39
MAX SPEED FORW 40
INVERSION BRAKING 40
RELEASE BRAKING 40
DECELER DELAY 40
CHECK UP DONE 40
CHECK UP TYPE 40
CHECK UP HOURS 40
6 Test 41
6 1 Test functions 42
6 2 Safety 43
WARNING! 43
7 Technical specifications – SEM-X 43
Value 43
Unit 43
Description 43
In-built battery charger 45
1 General 45
2 Charging 45
3 Trouble shooting 45
4 Technical data 46
Transistor panel 47
1 General 47
2 Connections 48
Connection 48
Function 48
Description 48
Hydraulic system 51
1 Hydraulic chart and list of symbols 51
1 1 List of Symbols 51
Pos No 51
Description 51
Function 51
Remarks 51
2 Adjustments LW13 52
2 1 Adjusting the pressure limit valve 52
1 Locking nut Use special tool, see drawing in chapter “Tools” 52
2 Adjuster screw, pressure limit Adjusting clockwise results in increased pressure Adjusting a 52
3 Pressure limit valve Use special tool, see drawing in chapter “Tools” 52
2 2 Tools 53

IMAGES PREVIEW OF THE MANUAL:

BT MINIMOVER LW13 SERVICE MANUAL 208587-040 – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V