BT Forklift BT VR Operator’s Manual SN401497AA PDF

Description

BT Forklift BT VR Operator’s Manual SN401497AA – PDF DOWNLOAD

FILE DETAILS:

BT Forklift BT VR Operator’s Manual SN401497AA – PDF DOWNLOAD

Language : English
Pages :94
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

BT Forklift BT VR Operator’s Manual SN401497AA – PDF DOWNLOAD

BT VR 1
Valid from serial number: 401497AA- 1
Order number: 180115-040 1
Issued: 2000-12-14 ITS 1
It is important that you read this Operator’s Manual for your own safety! 2
Safety regulations 5
Warning symbols 5
Warning levels 5
DANGER! 5
WARNING! 5
CAUTION! 5
NOTE! 5
Prohibitory symbols 6
NO SMOKING 6
NAKED FLAMES PROHIBITED 6
GENERAL PROHIBITION 6
Ordinance symbols 6
SAFETY SHOES 6
PROTECTIVE GLASSES 6
General safety regulations 7
Operating the truck 7
Operator’s responsibility 7
Working area 8
Driving and conduct while driving 8
Handling loads 9
Parking the truck 9
Handling the battery10
Maintenance and repair10
Warning and information plates and symbols12
1 Modification plate12
2 Identification plate12
3 Capacity plate12
4 Serial number12
5 Hydraulic oil filling12
6 Parking brake12
7 Lifting points12
8 Hydraulic controls: Lift-lower, fork traverse, rotation and auto-rotation12
9 Do not walk under elevated load12
10 Maximum height for rated capacity12
11 Identification plate, mast12
12 Risk of crushing12
Presentation of BT’s narrow aisle trucks14
Application areas for BT’s reach trucks14
Prohibited applications for BT’s narrow aisle trucks15
Truck data16
Truck type16
VR16
Truck dimensions17
Dimensions (mm)18
Dimensions, depending on lift height (mm)18
Identification plate, truck19
Item19
Text19
Unit19
Item19
Text19
Unit19
Capacity plate20
Item20
Text20
Unit20
Modification plate20
Item20
Text20
Identification plate, mast21
Item21
Text21
Main components22
1 Mast: The mast is a hi-lo model for minimal mast height, see measurement h1 on the dimension d22
2 Three-way fork carriage: The three-way fork carriage has two home positions that allow full sp22
3 Battery: 48 V with different Ah values The dimensions of the battery tray conform to DIN- sta22
4 Recharging connector: The battery is charged using a permanent recharging connector which is c22
5 Control circuit fuse: 10A, BT part no 161640-100 Fuse for electrical steering wheel: 30 A, B22
6 Hydraulic unit: Pump motor, pump and oil tank integrated in a compact unit22
7 Hydraulic valves: The hydraulic valves are located in two different places on the truck depend22
8 Drive unit with brake: Drive motor, gears and drive wheel combined into a compact unit Steeri22
9 Electrical steering motor: Mounted with the drive gear to provide a compact design22
10 Identification plate: With model designation, serial number, year of manufacture, weight with22
11 Operator’s seat: The seat is fully adjustable to provide optimal operator comfort22
12 Serial number: The serial number plate fitted to the chassis22
13 Cover: Easily swivelled to provide good access for servicing22
14 Pedals: Accelerator with optional direction selector, travel brake and safety pedal22
15 Control console: The control console can be adjusted to a suitable height and angle to obtain22
16 Instrument panel: This provides information on the truck’s running time, time indication, err22
17 Roof panel: Panel with displays for height and length indication and push buttons for working22
18 Electronics: Electronic equipment for lifting and driving functions is housed under the armre22
19 Drive motor fuse: 160 A BT part no 2922322
20 Pump motor fuse: 300 A, BT part no 2967422
Controls and instruments24
1 Emergency switch off24
2 Key switch24
3 Display24
4 Operator identification24
5 Indicator lamps24
6 Control console24
7 Controls for control console position24
8 Operator’s seat24
9 Pedals24
10 Cover lock24
11 Height indicator24
Emergency switch off (1)25
NOTE!25
Key switch (2)25
Display (3)25
Parking brake indicator (A)25
Direction indicator (B)25
Time display (C)25
Display of hour meter reading/error codes (D)26
Character26
Time26
Operator identification (E)26
Drive wheel indicator (F)26
Weight indication (H)26
Parameter control (I)26
Battery controller (K)27
Operator identification (4)27
Indicator lamps (5)28
Pos28
Symbol28
Function28
Indicator, forks in home position (A)28
Indicator, “truck in narrow aisle” (B)28
Weight indication (C)28
Lift height limit override (D)29
WARNING!29
Control console (6)29
Steering (A)29
WARNING!29
Horn control (D)29
Hydraulic controls (F)30
Function30
Auto-rotation (lever 4)30
Travel direction selector (G)31
Controls for control console position (7)31
NOTE!31
WARNING31
Operator’s seat (8)32
Adjustment:32
WARNING!32
Left hand handle:32
Pedals (9)32
Safety pedal (A)32
NOTE!33
Travel brake (B)33
Accelerator (C)33
Cover lock (10)33
Height indicator (11)34
Display and programming35
Display35
Programming35
Clock35
Function35
Value35
NOTE36
Operator parameters36
No37
Parameter type37
Unit37
Min/ Max37
Std value37
Notes37
Parameter 137
Parameter 237
Parameter 337
Parameter 437
Parameter 537
Parameter 637
Warning codes38
Character38
Error38
WARNING!38
Code No38
Error type38
Probable cause38
Effect on the truck38
Error codes40
Character40
Error40
WARNING!40
Code No40
Error type40
Probable cause40
Effect on the truck40
Accessories42
Seat belt42
WARNING!42
Warning light42
Working light42
Wire guidance43
Button for choice of whole or half pallet43
Camera equipment44
Single camera44
NOTE!44
Adjusting the guide line44
Height pre-selector45
Symbol46
Function46
Programming47
Programming a level47
”Collection level”47
”Leaving level”47
Erasing programmed levels47
Automatic operations48
Collecting a load48
Leaving a load48
Control48
Error Codes49
Error code49
Remark49
BT TLS Truck Logging System50
Keyboard version50
Logging using a code (5 digit)50
Login50
WARNING!50
Logout50
WARNING!50
WARNING!51
Login with fault reporting (5+1 digit)51
Login51
Login with extra code (5+3 digit)51
WARNING!51
Login with extra code and fault reporting (5+3+1 digit)52
WARNING!52
Changing the personal three digit code52
Code card52
Login52
WARNING!52
Logout53
WARNING!53
WARNING!53
Login with error reporting53
Collision sensor53
WARNING!53
Driving54
Starting the truck54
NOTE!54
NOTE!54
WARNING!55
WARNING!55
Braking56
Deceleration56
End of aisle speed reduction (accessory)56
WARNING!56
Steering57
Outside of narrow aisles57
NOTE!57
WARNING!57
WARNING!58
In narrow aisles with rails58
59
WARNING!59
WARNING!59
In narrow aisles with wire guidance (accessory)59
WARNING!60
WARNING!60
Parking the truck60
NOTE!60
WARNING!60
Transporting loads61
WARNING!61
WARNING!61
WARNING!61
Collecting a load62
Outside of narrow aisles62
CAUTION!62
In the narrow aisle62
Depositing a load63
Outside of narrow aisle63
CAUTION!63
In the narrow aisle63
Battery64
Changing the battery64
WARNING!64
When changing the battery proceed as follows:64
WARNING!65
WARNING!65
WARNING!65
Charging the battery66
GENERAL PROHIBITION66
Battery (Ah)66
Charger (A)66
WARNING!66
Before charging66
WARNING!67
During charging67
After charging67
CAUTION67
Battery maintenance67
WARNING!67
Each week:68
Each month:68
Temperature C68
Density g/cm368
Daily service and function checks70
WARNING!70
Pos No70
Check points70
Action70
Maintenance73
Safety regulations with maintenance work73
WARNING!73
WARNING!74
WARNING!74
NOTE!74
CAUTION!74
WARNING!74
Maintenance work that is to be carried out by the operator75
Maintenance work that may be carried out by trained maintenance personnel75
Other service and repair work75
Cleaning and washing76
NOTE!76
External cleaning76
WARNING!76
NOTE!77
Cleaning the motor compartment77
NOTE!77
Electrical components77
NOTE!77
Maintenance chart78
Pos no78
Work to carry out78
Intervals in hours78
578
2078
8078
25078
50078
100078
300078
Intervals in Days/Weeks/Months78
1 D78
1 W78
1 M78
3 M78
6 M78
12 M78
36 M78
000078
Chassis78
170078
350079
410079
500079
511079
600080
Hydraulic system80
660080
710080
Mast80
770081
Reach carriage81
Oil and grease specification82
Pos82
Lubricant82
Specification82
Application area82
> – 15C82
< – 15C82
Transporting and storing the truck88
The truck’s dimensions and weight as standard88
The truck’s dimensions and weight88
Lifting the truck88
WARNING!88
WARNING!89
Towing and transporting a defective truck89
Release of parking brake89
WARNING!89
Lowering the forks90
WARNING!90
Emergency steering of truck90
Storing the truck90
Battery90
Hydraulic system90
Drive unit90
Starting after a period of disuse91
Recycling/discarding92
Discarding the battery92
Scrapping the truck92
Chassis92
Hydraulic system93
Electrical system92

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