BT Forklift SPE125,125L,135S,160,160L,200D,200,200L Service Manual 230076-020 – PDF

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BT Forklift SPE125,125L,135S,160,160L,200D,200,200L Service Manual 230076-020 – PDF DOWNLOAD

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BT Forklift SPE125,125L,135S,160,160L,200D,200,200L Service Manual 230076-020 – PDF DOWNLOAD

Language : English
Pages : 190
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

BT Forklift SPE125,125L,135S,160,160L,200D,200,200L Service Manual 230076-020 – PDF DOWNLOAD

1- Innehållsförteckning.............................................................  3
2- Tekniska data....................................................................  9
	2.1 Allmäna åtdragningsmoment................................................... 15
3- Underhåll........................................................................ 17
	3.1 Säkerhetsregler vid underhållsarbete........................................ 17
	3.2 Rengöring och tvättning..................................................... 19
		3.2.1 Utvändig rengöring.................................................... 19
		3.2.2 Rengöring av motorutrymme............................................. 19
		3.2.3 Elektriska komponenter................................................ 19
	3.3 Säkra lyft.................................................................. 20
	3.4 Lyft av truck............................................................... 21
	3.5 Underhållsschema............................................................ 22
	3.6 Smörjschema................................................................. 28
	3.7 Olje- och fettspecifikation................................................. 30
4- Verktyg.......................................................................... 31
	4.1 Super Seal kontakter........................................................ 31
	4.2 AMP kontakter............................................................... 32
		4.2.1 AMP kontakter Multilock serie 040..................................... 33
	4.3 Molex kontakter............................................................. 33
	4.4 Fettsprutor................................................................. 34
	4.5 Övriga verktyg.............................................................. 35
5- Chassi - 0000.................................................................... 37
	5.1 Stödben..................................................................... 37
		5.1.1 Allmänt............................................................... 37
		5.1.2 Huvudkomponenter...................................................... 38
		5.1.3 Underhåll............................................................. 38
		5.1.4 Justering av stödbensbredd............................................ 39
		5.1.5 Byte av stödben....................................................... 40
	5.2 Motorupphängning............................................................ 41
		5.2.1 Komponenter........................................................... 41
		5.2.2 Demontering........................................................... 41
		5.2.3 Byte av fjäder........................................................ 42
	5.3 Åkplattform................................................................. 43
		5.3.1 Komponenter........................................................... 43
		5.3.2 Demontering........................................................... 43
6- Elektrisk drivmotor - 1760....................................................... 45
	6.1 Ingående komponenter........................................................ 45
	6.2 Demontering/montering av motor från truck................................... 47
		6.2.1 Demontering........................................................... 47
		6.2.2 Montering............................................................. 47
	6.3 Service/Reparationer........................................................ 48
		6.3.1 Demontering av motor.................................................. 48
		6.3.2 Montering av motor.................................................... 49
		6.3.3 Rengöring............................................................. 49
7- Drivaggregat/växel - 2550........................................................ 51
	7.1 Ingående komponenter........................................................ 52
	7.2 Läckage från övre locket.................................................... 53
	7.3 Byte av drivaxelns tätningsring............................................. 53
		7.3.1 Demontering........................................................... 54
		7.3.2 Montering............................................................. 54
8- Elektromagnetisk broms - 3370.................................................... 55
	8.1 Bromsens huvudkomponenter................................................... 55
	8.2 Underhåll................................................................... 56
		8.2.1 Grundläggande justering av spel....................................... 56
		8.2.2 Byta bromsskiva....................................................... 56
9- Stöd-/länkhjul - 3540............................................................ 57
	9.1 Åtdragningsmoment........................................................... 57
10- Elektriskt styrsystem - 4300.................................................... 59
	10.1 Elektriskt styrservo....................................................... 59
		10.1.1 Allmänt.............................................................. 59
	10.2 Ingående komponenter styrservo............................................. 60
	10.3 Justering.................................................................. 61
		10.3.1 Referensgivare....................................................... 61
		10.3.2 Kalibrering.......................................................... 61
			Parameter 36............................................................ 61
			Parameter 37............................................................ 61
11- Elektriskt system - 5000........................................................ 63
	11.1 Allmänt.................................................................... 63
		11.1.1 Nomenklatur.......................................................... 63
		11.1.2 Versionsnummer....................................................... 63
	11.2 Översikt över elektrisk utrustning......................................... 65
		11.2.1 Komponentplacering................................................... 65
		11.2.2 Komponentlista....................................................... 67
	11.3 Elschema................................................................... 71
		11.3.1 Symbollista.......................................................... 71
		11.3.2 Översikt............................................................. 72
		11.3.3 Detaljschema......................................................... 73
	11.4 Funktionsbeskrivning....................................................... 89
		11.4.1 Funktionsprincip..................................................... 90
		11.4.2 Beskrivning av styrsystemet.......................................... 96
		11.4.3 Spider-expansionsenhet (SEU)......................................... 96
		11.4.4 Hastighetsbegränsning................................................ 98
		11.4.5 Timmätare och batteritillstånd....................................... 99
		11.4.6 TLS - Truckloggsystem (tillval)......................................100
			Allmänt.................................................................100
			Registrering............................................................100
			In-/utloggning SD16.....................................................100
			In-/utloggning S16......................................................100
			Krocksensor.............................................................101
			Inställningar...........................................................101
		11.4.7 ID-enhet (tillval)...................................................102
		11.4.8 Kylfläkt (SPE200D)...................................................102
		11.4.9 Mellanlägg (SPE200D).................................................103
	11.5 Parametrar.................................................................104
		11.5.1 Allmänt..............................................................104
		11.5.2 Visa parametrar - CAN-nyckel ej ansluten.............................104
		11.5.3 Visa parametrar - CAN-nyckel ansluten................................105
		11.5.4 Inställning av förarparametrar.......................................106
		11.5.5 Inställning av serviceparametrar.....................................106
		11.5.6 Översikt över förarparametrar........................................107
		11.5.7 Beskrivning av förarparametrar.......................................108
			# 2 - Max hastighet, höghastighetsläge..................................108
			# 3 - Max acceleration..................................................108
			# 4 - Frilägesbromsens effekt...........................................108
			# 6 - Max hastighet, låghastighetsläge..................................108
			# 7 - Max hastighet, “Turtle” läge......................................108
		11.5.8 Översikt över serviceparametrar......................................109
		11.5.9 Beskrivning av serviceparametrar.....................................111
			# 10 - PIN-kod..........................................................111
			Programmera ny PIN-kod:.................................................111
			Ta bort existerande PIN-kod:............................................112
			# 14 - Krypfart.........................................................112
			#15 - Icke-konfigurerbara tillval.......................................112
			Ändra icke-konfigurerbara tillval.......................................112
			#16 - Konfigurerbart tillval 1..........................................113
			#17 - Konfigurerbart tillval 2..........................................113
			#18 - Konfigurerbart tillval 3..........................................114
			#19 - Konfigurerbart tillval 4..........................................114
			#20 - Timmätarval.......................................................114
			# 21 - Batteristorlek...................................................115
			# 22 - Max sänkningshastighet, gafflar..................................115
			# 23 - Stoppramp, gaffelsänkning........................................115
			# 25 - Serviceintervall.................................................115
			# 35 - Avloggning.......................................................116
			# 36 - Kalibrering......................................................116
			# 37 - Styrningsoffset..................................................119
			# 38 - Styrservoaktivering..............................................119
			# 39 - Inloggningsmetod & förarparameteråtkomst.........................120
			Utökad knappsats - Allmänt..............................................120
			Utökad knappsats- Programmering.........................................121
		11.5.10 Konfigurerbara “tillvals”-parametrar................................123
			Allmänt.................................................................123
			Parameter #16-19 konfigurerbara tillvalsfunktioner......................124
	11.6 Diagnostik och felsökning..................................................134
		11.6.1 Allmänt..............................................................134
		11.6.2 Felkodslogg..........................................................134
		11.6.3 Felkoder.............................................................135
		11.6.4 Transistorregulator..................................................142
			Allmänt.................................................................142
			Transistorregulatorfel..................................................143
			Återställning av fel....................................................144
			Säkerhet................................................................144
		11.6.5 Inbyggd testfunktion.................................................145
			Testläge för digitala in-/utgångar......................................147
		11.6.6 Displaytestläge......................................................150
	11.7 Tekniska data - Curtis 1243................................................151
12- Hydraulsystem - 6000............................................................153
	12.1 Hydraulschema..............................................................153
		12.1.1 Med höjbara stödben..................................................153
		12.1.2 Utan höjbara stödben.................................................154
	12.2 Huvudkomponenter...........................................................155
	12.3 Beskrivning................................................................156
		12.3.1 Lyftsystem...........................................................156
		12.3.2 Powertrak-system.....................................................156
		12.3.3 Arbetstryck..........................................................157
		12.3.4 Överströmningsventil.................................................157
		12.3.5 Tryckgivare..........................................................157
13- Lyftstativ - 7000...............................................................159
	13.1 Stativlutning..............................................................159
	13.2 Huvudlyftkedjesystem.......................................................160
		13.2.1 Kontroll av kedjeinställningen.......................................160
		13.2.2 Kontroll av kedja....................................................160
			Oljud...................................................................160
			Ytrost..................................................................160
			Rostiga länkar..........................................................160
			Stela länkar............................................................160
			Bultrotation............................................................161
			Lösa bultar.............................................................161
			Konturförslitning.......................................................162
			Förlängning.............................................................163
			Skada...................................................................164
			Skadade brickor.........................................................164
			Skadade bultar..........................................................164
			Nedsmutsad kedja........................................................164
		13.2.3 Rengöring............................................................164
		13.2.4 Smörjning............................................................165
14- Destruktionsanvisning...........................................................167
	14.1 Allmänt....................................................................167
	14.2 Tillvägagångssätt..........................................................167
	14.3 Förkortningar..............................................................168
	14.4 Sortering..................................................................168
	14.5 Chassi (0300)..............................................................169
		14.5.1 Demontering..........................................................169
		14.5.2 Materialhantering....................................................169
	14.6 Huvar, luckor (0340).......................................................170
		14.6.1 Demontering..........................................................170
		14.6.2 Materialhantering....................................................170
	14.7 Gaffelstomme (låglyftare) (0380)...........................................171
		14.7.1 Demontering..........................................................171
		14.7.2 Materialhantering....................................................171
	14.8 Åkplattform med infästning (0560)..........................................172
		14.8.1 Demontering..........................................................172
		14.8.2 Materialhantering....................................................172
	14.9 Skyddsbåge/tak (option) (0810).............................................173
		14.9.1 Demontering..........................................................173
		14.9.2 Materialhantering....................................................173
	14.10 Förarskydd (0840).........................................................174
		14.10.1 Demontering.........................................................174
		14.10.2 Materialhantering...................................................174
	14.11 Elektrisk pumpmotor (1710)................................................175
		14.11.1 Demontering.........................................................175
		14.11.2 Materialhantering...................................................175
	14.12 Elektrisk åkmotor (1760)..................................................176
		14.12.1 Demontering.........................................................176
		14.12.2 Materialhantering...................................................176
	14.13 Drivaggregat/växel (2550).................................................177
		14.13.1 Demontering.........................................................177
		14.13.2 Materialhantering...................................................177
	14.14 Hjul (3500)...............................................................178
		14.14.1 Demontering.........................................................178
		14.14.2 Materialhantering...................................................178
	14.15 Styrarm (4110)............................................................179
		14.15.1 Demontering.........................................................179
		14.15.2 Materialhantering...................................................179
	14.16 Styrarm (4110)............................................................180
		14.16.1 Demontering.........................................................180
		14.16.2 Materialhantering...................................................180
	14.17 Allmän elutrustning (5100)................................................181
		14.17.1 Demontering.........................................................181
		14.17.2 Materialhantering...................................................181
	14.18 Kablage (5590)............................................................182
		14.18.1 Demontering.........................................................182
		14.18.2 Materialhantering...................................................182
	14.19 Styr- och skyddselektronik (5700).........................................183
		14.19.1 Demontering.........................................................183
		14.19.2 Materialhantering...................................................183
	14.20 Lyft/sänkgivare (5820) säkerhetsgivare (5830).............................184
		14.20.1 Demontering.........................................................184
		14.20.2 Materialhantering...................................................184
	14.21 Hydraulaggregat (6100)....................................................185
		14.21.1 Demontering.........................................................185
		14.21.2 Materialhantering...................................................185
	14.22 Huvudstativ (7100)........................................................186
		14.22.1 Demontering.........................................................186
		14.22.2 Materialhantering...................................................186
	14.23 Chassimonterade hydraulledningar (6230) (och huvudlyftcylinder (6610))....187
		14.23.1 Demontering.........................................................187
		14.23.2 Materialhantering...................................................187
	14.24 Laddartillsats (9380).....................................................188
		14.24.1 Demontering.........................................................188
		14.24.2 Materialhantering...................................................188

S.S 06/24