BT LT 2200-6 LT 2200-8 C-code revision 2 Master Service Manual 173666-040 – PDF

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BT LT 2200-6 LT 2200-8 C-code revision 2 Master Service Manual 173666-040 – PDF DOWNLOAD

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BT LT 2200-6 LT 2200-8 C-code revision 2 Master Service Manual 173666-040 – PDF DOWNLOAD

Language : English
Pages : 190
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

BT LT 2200-6 LT 2200-8 C-code revision 2 Master Service Manual 173666-040 – PDF DOWNLOAD

Introduction to BT’s Service Manual.............................................................................  3
Contents Master Service Manual (MSM)............................................................................  5
	Valid from serial number:...................................................................................  5
	T-code......................................................................................................  5
	Model.......................................................................................................  5
	Serial No...................................................................................................  5
	Notes.......................................................................................................  5
	1. Document list............................................................................................  5
		Section.................................................................................................  5
		C-code..................................................................................................  5
		T-code..................................................................................................  5
		Document................................................................................................  5
		Issued..................................................................................................  5
Contents, M.....................................................................................................  7
	1 Truck information.........................................................................................  7
Operator’s manual...............................................................................................  9
	Valid from serial number:...................................................................................  9
	T-code......................................................................................................  9
	Model.......................................................................................................  9
	Serial No...................................................................................................  9
	Notes.......................................................................................................  9
	1 General...................................................................................................  9
		1.1 Issued operator’s manuals...........................................................................  9
			T-code..............................................................................................  9
			Model...............................................................................................  9
			Serial number.......................................................................................  9
			Order number........................................................................................  9
			Issued..............................................................................................  9
General product information..................................................................................... 11
	Valid from serial number:................................................................................... 11
		T-code.................................................................................................. 11
		Model................................................................................................... 11
		Serial No............................................................................................... 11
		Notes................................................................................................... 11
	1 Presentation of the truck................................................................................. 11
		CAUTION!................................................................................................ 12
		1.1 Intended application of the truck................................................................... 12
		1.2 Forbidden application of the truck.................................................................. 13
	2 Truck data................................................................................................ 13
		Truck type.............................................................................................. 13
		LT 2200................................................................................................. 13
		LT 2200-8............................................................................................... 13
	3 Truck dimensions.......................................................................................... 14
		LT 2200-8............................................................................................... 14
		LT 2200................................................................................................. 15
		Item.................................................................................................... 15
		Measurement in mm....................................................................................... 15
		Item.................................................................................................... 15
		Measurement in mm....................................................................................... 15
			LT 2200............................................................................................. 15
			LT 2200-8........................................................................................... 15
			LT 2200............................................................................................. 15
			LT 2200-8........................................................................................... 15
	4 Identification plate CE................................................................................... 16
		Item.................................................................................................... 16
		Text.................................................................................................... 16
		Unit.................................................................................................... 16
	5 Identification plate CE + ASME............................................................................ 16
		Item.................................................................................................... 16
		Text.................................................................................................... 16
		Unit.................................................................................................... 16
	6 Identification plate ASME................................................................................. 17
		Item.................................................................................................... 17
		Text.................................................................................................... 17
		Unit.................................................................................................... 17
	7 Modification plate........................................................................................ 17
		Item.................................................................................................... 17
		Text.................................................................................................... 17
	8 Main components........................................................................................... 18
		1. Tiller arm: The truck can be controlled by the operator standing on the rideon platform or wa....... 18
		2. Identification plate: With model designation, serial number, year of manufacture, weight witho....... 18
		3. Protective gates: A higher speed of 9,5 km/h is possible with the gates folded out, while the ....... 18
		4. Covers: Easily opened and removable which allows good access when servicing.......................... 18
		5. Drive unit with brake: Suspended drive unit with two stage electromagnetic brake, drive motor,....... 18
		6. Hydraulic unit: Pump motor, pump, valves and oil tank integrated in a compact unit................... 18
		7. Platform: Folding rideon platform which automatically folds up when not loaded...................... 18
		8. Platform switch: Switch for control of the speed range and brake function............................ 18
		9. Support castor wheels: Two support castor wheels to ensure stability. Fitted with rubber guard....... 18
		10. Electric panel: Can be swung, which provides good access when servicing. 24 volt electrical s....... 18
		11. Lift cylinders: Located along the sides of the truck................................................ 18
		12. Fork carriage: The forks are held horizontal by a link system. The fork carriage requires no ....... 18
		13. Serial number: Serial number plate fitted to the chassis. Partly hidden by the emergency disc....... 18
		14. Emergency disconnector and battery connector: The battery is charged via the permanently fitt....... 19
		15. Battery: 24 V with different Ah values. Stands on rollers to facilitate replacement................. 19
	9 Warning and information plates and symbols................................................................ 20
		1. Signal/Horn.......................................................................................... 20
		2. Hydraulic control: Lower............................................................................. 20
		3. Hydraulic control: Lift.............................................................................. 20
		4. Travel direction..................................................................................... 20
		5. Hydraulic oil filling................................................................................ 20
		6. Lifting points....................................................................................... 20
		7. Serial number........................................................................................ 20
		8. Identification plate................................................................................. 20
		9. Modification plate................................................................................... 20
Technical data.................................................................................................. 21
	Valid from serial number:................................................................................... 21
		T-code.................................................................................................. 21
		Model................................................................................................... 21
		Serial No............................................................................................... 21
		Notes................................................................................................... 21
	Model....................................................................................................... 21
	LT 2200..................................................................................................... 21
		Drive motor............................................................................................. 21
		Transmission/drive gear................................................................................. 21
		Wheels.................................................................................................. 21
		Hydraulic system........................................................................................ 22
		Fuses................................................................................................... 22
		Batteries............................................................................................... 22
		Driving speed........................................................................................... 22
		Lifting-/lowering speed................................................................................. 23
		Power consumption....................................................................................... 23
Ordering Spare Parts............................................................................................ 25
Quality Parts................................................................................................... 27
	Valid from serial number:................................................................................... 27
	T-code...................................................................................................... 27
	Model....................................................................................................... 27
	Serial No................................................................................................... 27
	Notes....................................................................................................... 27
	1 Issued Quality Parts...................................................................................... 27
		T-kod................................................................................................... 27
		Model................................................................................................... 27
		Serial No............................................................................................... 27
		Order number............................................................................................ 27
		Issued.................................................................................................. 27
Recommended Spare Parts (RSP)................................................................................... 29
	Valid from serial number:................................................................................... 29
	T-code...................................................................................................... 29
	Model....................................................................................................... 29
	Serial No................................................................................................... 29
	Notes....................................................................................................... 29
	1 Issued RSP................................................................................................ 29
		T-code.................................................................................................. 29
		Version................................................................................................. 29
		Model................................................................................................... 29
		Serial No............................................................................................... 29
		Issued.................................................................................................. 29
Contents, P..................................................................................................... 31
	1 Preventive Maintenance.................................................................................... 31
Introduction, maintenance....................................................................................... 33
	1. Safety regulations with maintenance work................................................................. 33
		WARNING!................................................................................................ 33
		WARNING!................................................................................................ 34
		WARNING!................................................................................................ 34
		NOTE!................................................................................................... 34
		CAUTION!................................................................................................ 34
	2. Cleaning and washing..................................................................................... 35
		NOTE!................................................................................................... 35
		2.1. External cleaning.................................................................................. 35
			NOTE!............................................................................................... 35
		2.2. Cleaning the motor compartment..................................................................... 35
			NOTE!............................................................................................... 35
		2.3. Electrical components.............................................................................. 36
			NOTE!............................................................................................... 36
	3. Safe lifting............................................................................................. 36
		WARNING!................................................................................................ 36
Preventive maintenance.......................................................................................... 37
	Valid from serial number:................................................................................... 37
		T-code.................................................................................................. 37
		Model................................................................................................... 37
		Serial No............................................................................................... 37
		Notes................................................................................................... 37
	1 Service schedule.......................................................................................... 37
		Pos. nr................................................................................................. 37
		Work to carry out....................................................................................... 37
			Interval in hours................................................................................... 37
			5................................................................................................... 37
			20.................................................................................................. 37
			80.................................................................................................. 37
			160................................................................................................. 37
			250................................................................................................. 37
			500................................................................................................. 37
			1000................................................................................................ 37
			Interval in days/weeks/months....................................................................... 37
			1d.................................................................................................. 37
			1w.................................................................................................. 37
			1m.................................................................................................. 37
			2m.................................................................................................. 37
			3m.................................................................................................. 37
			6m.................................................................................................. 37
			12m................................................................................................. 37
			0000................................................................................................ 37
			Chassis............................................................................................. 37
			0380................................................................................................ 37
			Fork carriage....................................................................................... 37
			1700................................................................................................ 37
			Motors.............................................................................................. 37
			2550................................................................................................ 38
			Drive unit.......................................................................................... 38
			3100................................................................................................ 38
			Brake............................................................................................... 38
			3500................................................................................................ 38
			Wheels.............................................................................................. 38
			5110................................................................................................ 38
			Battery............................................................................................. 38
			4110................................................................................................ 39
			Tillerarm........................................................................................... 39
			4380................................................................................................ 39
			Steering bearing.................................................................................... 39
			5000................................................................................................ 39
			Electrical operations............................................................................... 39
			5400................................................................................................ 39
			Power system driving................................................................................ 39
			5700................................................................................................ 39
			Electronic card..................................................................................... 39
			6100................................................................................................ 39
			Hydraulic system.................................................................................... 39
			6600................................................................................................ 40
			Lift cylinders...................................................................................... 40
	2 Lubrication chart......................................................................................... 42
		Pos no.................................................................................................. 42
		Service point........................................................................................... 42
		Interval/Running hours.................................................................................. 42
		Lubricant............................................................................................... 42
		250h.................................................................................................... 42
		1000h................................................................................................... 42
		3000h................................................................................................... 42
Oil and grease specification.................................................................................... 43
	Valid from serial number:................................................................................... 43
		T-code.................................................................................................. 43
		Model................................................................................................... 43
		Serial No............................................................................................... 43
		Notes................................................................................................... 43
	Lubricant................................................................................................... 43
	Specification............................................................................................... 43
	Application area............................................................................................ 43
		> - 15C................................................................................................ 43
		< - 15C................................................................................................ 43
Contents, S..................................................................................................... 45
	1 Service instructions...................................................................................... 45
Electric drive motor............................................................................................ 47
	Valid from serial number:................................................................................... 47
	T-code...................................................................................................... 47
	Model....................................................................................................... 47
	Serial number............................................................................................... 47
	Notes....................................................................................................... 47
	1 General................................................................................................... 47
		å....................................................................................................... 47
		1.1 Mechanical construction............................................................................. 48
		1.2 Special tools....................................................................................... 49
			Tool................................................................................................ 49
	2 Removal/Refitting......................................................................................... 49
		2.1 Removing the motor from the truck................................................................... 49
		2.2 Re-assembly......................................................................................... 51
	3 Service/Repairs........................................................................................... 52
		3.1 Cleaning............................................................................................ 52
		3.2 Removal of motor.................................................................................... 53
		3.3 Refitting of motor.................................................................................. 54
		3.4 Armature bearings................................................................................... 55
			3.4.1 Changing the drive end bearing................................................................ 55
			3.4.2 Changing the commutator end bearing........................................................... 55
		3.5 Carbon brushes and brush holder..................................................................... 56
			3.5.1 Changing carbon brushes....................................................................... 56
		3.6 Commutator.......................................................................................... 57
			3.6.1 Turning the commutator........................................................................ 57
	4 Storage/Transport......................................................................................... 58
		4.1 Storage............................................................................................. 58
	5 Data...................................................................................................... 59
		Torque.................................................................................................. 59
		Nm...................................................................................................... 59
		Grease specification.................................................................................... 59
		Component............................................................................................... 59
		Item.................................................................................................... 59
		Min..................................................................................................... 59
		Max..................................................................................................... 59
		Unit.................................................................................................... 59
Mechanical drive gear unit...................................................................................... 61
	Valid from serial number:................................................................................... 61
		T-code.................................................................................................. 61
		Model................................................................................................... 61
		Serial No............................................................................................... 61
		Notes................................................................................................... 61
	1 General technical description............................................................................. 61
		1.1 Technical data...................................................................................... 62
			Data................................................................................................ 62
			Description......................................................................................... 62
		1.2 Gear components..................................................................................... 63
			Pos No.............................................................................................. 63
			Component........................................................................................... 63
		1.3 Special tools....................................................................................... 64
			Pos No.............................................................................................. 64
			Tool................................................................................................ 64
	2 Removing the gear from the truck.......................................................................... 65
	3 Change of seal on the drive shaft......................................................................... 66
	4 Reconditioning of the gear................................................................................ 68
Electromagnetic parkingbrake.................................................................................... 73
	Valid from serial number:................................................................................... 73
		T-code.................................................................................................. 73
		Model................................................................................................... 73
		Serial No............................................................................................... 73
		Notes................................................................................................... 73
	1 General................................................................................................... 73
	2 Function.................................................................................................. 74
		2.1 Releasing the brake................................................................................. 74
		2.2 Braking............................................................................................. 75
	3 Maintenance............................................................................................... 76
		3.1 Adjustment of gap................................................................................... 76
			3.1.1 Adjustment procedure:......................................................................... 76
		3.2 Exchange of brake disc/magnetic coil................................................................ 77
			3.2.1 Exchange procedure:........................................................................... 77
			3.2.2 Transport securing screws..................................................................... 78
		3.3 Check/adjustment of the braking force............................................................... 79
			WARNING!............................................................................................ 79
Electrical system............................................................................................... 81
	Valid from serial numbers:.................................................................................. 81
	Model....................................................................................................... 81
	Serial number............................................................................................... 81
	Notes....................................................................................................... 81
	1. Electrical panel......................................................................................... 81
	2. List of symbols.......................................................................................... 82
		Symbol.................................................................................................. 82
		Description............................................................................................. 82
		Function................................................................................................ 82
		Notes................................................................................................... 82
		2.1. List of symbols for logic card..................................................................... 83
			Symbol.............................................................................................. 83
			Description......................................................................................... 83
			Function............................................................................................ 83
			Notes............................................................................................... 83
	3. Electrical diagram....................................................................................... 83
		3.1. Electrical diagram, standard 1/3................................................................... 84
		3.2. Electrical diagram, EU gates 2/3................................................................... 85
		3.3. Electrical diagram, safety gates 3/3............................................................... 86
	4. Operating description.................................................................................... 87
		4.1. General............................................................................................ 87
		4.2. Description........................................................................................ 88
			4.2.1. Tiller arm in parking position, S17 in OFF position.......................................... 88
			4.2.2. Tiller arm in parking position, S17 in ON position........................................... 88
			4.2.3. Driving forwards, S15 in ON position......................................................... 88
			4.2.4. Free wheeling................................................................................ 90
			4.2.5. Reversing, S16 in ON position................................................................ 90
			4.2.6. Maximum speed................................................................................ 91
			4.2.7. Motor braking................................................................................ 92
			4.2.8. Safety reversing, S20 in the ON position..................................................... 92
			4.2.9. Load dependent current limiting.............................................................. 93
			4.2.10. Forks lifting/lowering...................................................................... 93
			4.2.11. Horn........................................................................................ 93
Electrical system............................................................................................... 95
	Valid from serial number:................................................................................... 95
	T-code...................................................................................................... 95
	Model....................................................................................................... 95
	Serial number............................................................................................... 95
	Note........................................................................................................ 95
	1 Electrical panel.......................................................................................... 95
	2 List of symbols........................................................................................... 96
		Symbol.................................................................................................. 96
		Description............................................................................................. 96
		Function................................................................................................ 96
		Notes................................................................................................... 96
		2.1 Electrical diagram 1/5.............................................................................. 98
		2.2 Electrical diagram 2/5.............................................................................. 99
		2.3 Electrical diagram 3/5..............................................................................100
		2.4 Electrical diagram 4/5..............................................................................101
		2.5 Electrical diagram 5/5..............................................................................102
	3 Description of function...................................................................................103
		3.1 General.............................................................................................103
	4 Description...............................................................................................103
		4.1 Ignition switch S17 in the ON position..............................................................103
		4.2 Tiller arm in driving position, S10 in the On position..............................................104
		4.3 Driving in the fork direction.......................................................................105
			Driving permitted Speed.............................................................................105
			YES 6 km/h..........................................................................................105
			NO..................................................................................................105
			YES 6 km/h..........................................................................................105
			YES 9.5km/h.........................................................................................105
		4.4 Driving in the steer wheel direction................................................................106
			Driving permitted Speed.............................................................................106
			YES 6 km/h..........................................................................................106
			NO..................................................................................................106
			YES 6 km/h..........................................................................................106
			YES 9.5 km/h........................................................................................106
		4.5 Load dependent current limit........................................................................107
		4.6 S59 Activation range................................................................................108
			S59.................................................................................................108
			Min (kg) load.......................................................................................108
			Max (kg) load.......................................................................................108
		4.7 Reverse/motor brake, fork direction to steer wheel direction........................................108
		4.8 Reverse/motor brake, steer wheel direction to fork direction........................................109
		4.9 Safety reversing function...........................................................................109
		4.10 Lifting the forks..................................................................................110
		4.11 Lowering the forks.................................................................................111
		4.12 Horn...............................................................................................111
		4.13 Switch operation for the platform and gates........................................................112
			4.13.1 Driving with the platform raised and without using the gates.................................112
			4.13.2 Driving with the platform lowered and without using the gates................................113
			4.13.3 Driving with the platform lowered and using the gates........................................113
			4.13.4 Brake function when alighting from the platform..............................................114
Electrical system...............................................................................................115
	Valid from serial number:...................................................................................115
	T-code......................................................................................................115
	Model.......................................................................................................115
	Serial number...............................................................................................115
	Notes.......................................................................................................115
	1. Electrical panel.........................................................................................115
	2. List of symbols..........................................................................................116
		Symbol..................................................................................................116
		Description.............................................................................................116
		Function................................................................................................116
		Notes...................................................................................................116
		2.1. List of symbols for the logic card A1..............................................................117
			Symbol..............................................................................................117
			Description.........................................................................................117
			Function............................................................................................117
			Notes...............................................................................................117
	3. Electrical diagrams......................................................................................118
		3.1. Electrical diagram, standard.......................................................................119
		3.2. Electrical diagram, EEC-gates......................................................................120
		3.3. Electrical diagram, safety gates...................................................................121
	4. Description of function..................................................................................122
		4.1. General............................................................................................122
		4.2. Ignition switch, S17 ON............................................................................122
		4.3. Driving............................................................................................123
		4.4. Driving forwards, direction of the forks, first speed stage........................................123
		4.5. Reversing, direction of the drive wheel, first speed stage.........................................124
		4.6. Driving forwards or reversing, second speed stage..................................................124
		4.7. Driving forwards or reversing, third speed range...................................................125
		4.8. Reversing/ motor brake.............................................................................125
		4.9. Safety reversing...................................................................................126
		4.10. Lifting the forks.................................................................................126
		4.11. Lowering the forks................................................................................126
Electrical system...............................................................................................127
	Valid from serial number:...................................................................................127
	T-code......................................................................................................127
	Model.......................................................................................................127
	Serial number...............................................................................................127
	Notes.......................................................................................................127
	1 Electrical panel..........................................................................................127
	2 List of symbols...........................................................................................128
		Symbol..................................................................................................128
		Description.............................................................................................128
		Function................................................................................................128
		Notes...................................................................................................128
		2.1 Electrical diagram 1/5..............................................................................130
		2.2 Electrical diagram 2/5..............................................................................131
		2.3 Electrical diagram 3/5..............................................................................132
		2.4 Electrical diagram 4/5..............................................................................133
		2.5 Electrical diagram 5/5..............................................................................134
	3 Description of function...................................................................................135
		3.1 General.............................................................................................135
		3.2 Description.........................................................................................135
		3.3 Ignition switch S17 in ON position..................................................................135
		3.4 Tiller arm in driving position, S10.................................................................136
		3.5 Driving, direction of the forks.....................................................................137
		3.6 Driving, steer wheel direction......................................................................138
		3.7 Switch function for platform (option)...............................................................139
			3.7.1 Driving with the platform raised..............................................................139
			3.7.2 Driving with the platform lowered.............................................................139
			3.7.3 Alighting from the platform while driving.....................................................139
		3.8 Load dependent current limit........................................................................140
		3.9 S59 Activation range................................................................................140
			S59.................................................................................................140
			Min (kg) load.......................................................................................140
			Max (kg) load.......................................................................................140
		3.10 Reversing/motor brake, fork direction to steer wheel direction.....................................141
		3.11 Reversing/motor brake, steer wheel direction to fork direction.....................................141
		3.12 Safety reversing function..........................................................................142
		3.13 Lifting the forks..................................................................................143
		3.14 Lowering the forks.................................................................................143
		3.15 Horn...............................................................................................144
Volt-/battery indicator.........................................................................................145
	Valid from serial number:...................................................................................145
		T-code..................................................................................................145
		Model...................................................................................................145
		Serial No...............................................................................................145
		Notes...................................................................................................145
	1 General...................................................................................................145
	2 Electrical................................................................................................146
		2.1 Voltage.............................................................................................146
			2.1.1 The contact voltage and current ratings for switching resistive loads.........................146
			2.1.2 Memory Retention..............................................................................146
	3 Battery Controller........................................................................................146
		3.1 General.............................................................................................146
			3.1.1 Discharge Adjustment..........................................................................147
				................................................................................................147
				SETTING.........................................................................................147
				VPC.............................................................................................147
				Pin No..........................................................................................148
				Function........................................................................................148
					NOTE:.......................................................................................148
					NOTE:.......................................................................................148
		3.2 Reset...............................................................................................149
		3.3 Keyswitch...........................................................................................149
		3.4 Hourmeter...........................................................................................149
	4 Trouble shooting..........................................................................................150
		4.1 Battery Discharge Indicator.........................................................................150
			4.1.1 No reset......................................................................................150
			4.1.2 Always resets after break in power............................................................150
				NOTE:...........................................................................................150
			4.1.3 No discharge, gauge does not run down.........................................................151
			4.1.4 No lockout....................................................................................151
			4.1.5 No lift.......................................................................................151
			4.1.6 Early lockout.................................................................................151
			4.1.7 LEDs don’t light..............................................................................152
		4.2 Hour meter..........................................................................................152
			4.2.1 No display....................................................................................152
			4.2.2 Hour glass icon does not flash................................................................152
			4.2.3 Hour meter glass icon always flashes..........................................................152
Transistor panel................................................................................................153
	Valid from serial number:...................................................................................153
	T-code......................................................................................................153
	Model.......................................................................................................153
	Serial number...............................................................................................153
	Notes.......................................................................................................153
	1. General..................................................................................................153
		1.1. Construction.......................................................................................153
		1.2. Operation..........................................................................................154
	2. Technical specification..................................................................................155
		Characteristics.........................................................................................155
		Value...................................................................................................155
		Unit....................................................................................................155
	3. Settings and indications.................................................................................156
		Speed...................................................................................................156
		S3*.....................................................................................................156
		S4**....................................................................................................156
		Connection pin 23.......................................................................................156
		Rotor current...........................................................................................156
		Shunt field current.....................................................................................156
		S2:s position...........................................................................................156
		Ramp time...............................................................................................156
		LED No.:................................................................................................156
		Colour..................................................................................................156
		Normal status...........................................................................................156
		Explanation.............................................................................................156
	4. Maintenance..............................................................................................157
		4.1. Watchdog...........................................................................................157
		4.2. Adjusting the current limit........................................................................157
		4.3. Trouble shooting...................................................................................158
			Possible cause......................................................................................158
		4.4. Main transistor check..............................................................................158
		4.5. Check the transistor regulator’s safety circuit....................................................159
Transistor panel................................................................................................161
	Valid from serial number:...................................................................................161
	T-code......................................................................................................161
	Model.......................................................................................................161
	Serial number...............................................................................................161
	Notes.......................................................................................................161
	1. General..................................................................................................161
		1.1. Characteristics and functions......................................................................161
	2. Connections..............................................................................................162
		Connection pin..........................................................................................162
		Connection..............................................................................................162
		2.1. Connection to the control circuits.................................................................163
			Pin No..............................................................................................163
			Connection..........................................................................................163
				Contactor driving...............................................................................163
				Connections for throttle........................................................................163
				Basic control signals...........................................................................163
	3. Technical specification..................................................................................164
		Range...................................................................................................164
		Unit....................................................................................................164
		Description.............................................................................................164
	4. Parameters...............................................................................................165
		Parameter (1307-display)................................................................................165
		Range...................................................................................................165
		Std. value..............................................................................................165
		Unit....................................................................................................165
		Description.............................................................................................165
		4.1. Mode 1 and 2.......................................................................................166
	5. Diagnostics and trouble shooting.........................................................................166
		5.1. Trouble shooting...................................................................................166
		5.2. Error codes........................................................................................167
			5.2.1. LED indications..............................................................................167
			LED code............................................................................................167
			Programmer’s LCD- display...........................................................................167
			Explanation.........................................................................................167
			Probable cause......................................................................................167
		5.3. Testing circuits for error detection...............................................................169
	6. Maintenance..............................................................................................169
		NOTE!...................................................................................................169
		6.1. Safety.............................................................................................169
			WARNING.............................................................................................169
		6.2. Cleaning...........................................................................................170
	7. Curtis 1307 hand terminal................................................................................171
		Pos.....................................................................................................172
		Function................................................................................................172
		Notes...................................................................................................172
	8. Using the hand terminal..................................................................................173
		8.1. Using the PROGRAM mode, checking and adjusting parameters..........................................174
			NOTE!...............................................................................................174
			8.1.1. Using the key MORE INFO in PROGRAM mode......................................................175
		8.2. Using SPECIAL PROGRAM mode.........................................................................175
		8.3. Using TEST mode....................................................................................176
			Test value..........................................................................................177
			Description.........................................................................................177
		8.4. Using DIAGNOSTICS mode.............................................................................178
			NOTE................................................................................................178
		8.5. Using SPECIAL DIAGNOSTICS mode.....................................................................178
Electronic card, drive/multi function...........................................................................179
	Valid from serial number:...................................................................................179
	T-code......................................................................................................179
	Model.......................................................................................................179
	Serial number...............................................................................................179
	Notes.......................................................................................................179
	1 General...................................................................................................179
	2 Components................................................................................................179
		2.1 Connection/adjustments..............................................................................180
			Position............................................................................................180
			Connection/ adjustment..............................................................................180
		2.2 Connections for inputs and outputs..................................................................180
			Pin No..............................................................................................180
			LED No..............................................................................................180
			I/O.................................................................................................180
			LT..................................................................................................180
			Function............................................................................................180
			Signal name.........................................................................................180
Electronic card drive/multi function............................................................................183
	Valid from serial number:...................................................................................183
	T-code......................................................................................................183
	Model.......................................................................................................183
	Serial number...............................................................................................183
	Notes.......................................................................................................183
	1 General...................................................................................................183
	2 Components................................................................................................183
		2.1 Connections/adjustments.............................................................................184
			Position............................................................................................184
			Connections/adjustments.............................................................................184
		2.2 Connections for inputs/outputs......................................................................184
			Pin No..............................................................................................184
			LED No..............................................................................................184
			I/O.................................................................................................184
			LT..................................................................................................184
			Function............................................................................................184
			Signal name.........................................................................................184
Hydraulic/pneumatic system......................................................................................187
	Valid from serial number:...................................................................................187
	T-code......................................................................................................187
	Model.......................................................................................................187
	Serial number...............................................................................................187
	Notes.......................................................................................................187
	1 General...................................................................................................187
	2 Hydraulic chart and list of symbols.......................................................................188
		2.1 List of Symbols.....................................................................................188
			Symbol..............................................................................................188
			Description.........................................................................................188
			Function............................................................................................188
			Notes...............................................................................................188
	3 Operating description.....................................................................................189
		3.1 Lifting the forks...................................................................................189
		3.2 Lowering the forks..................................................................................189
		3.3 Switch, S59.........................................................................................189
	4 Adjustments...............................................................................................190
		4.1 Adjusting the pressure limit valve..................................................................190
PTfirst2.GB.pdf.................................................................................................  0
	Master Service Manual Product family PT.....................................................................  1
		LT 2200-6 LT 2200-8.....................................................................................  1
		C-code revision 2.......................................................................................  1

S.S 06/24