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BT Prime-Mover HMX/RMX Operator’s Manual – PDF DOWNLOAD
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Description
BT Prime-Mover HMX/RMX Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
BT Prime-Mover HMX/RMX Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 443
Downloadable : Yes
File Type : PDF
302063-000 1994_February
302063-001 1994_July
302063-002 1995_May
302063-002 1997_April
302063-002 1997_October
302063-002 1998_June
302063-002 1998_October
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime-Mover HMX/RMX Operator’s Manual – PDF DOWNLOAD
Front Cover...................................................................... 43 Important Notice................................................................. 44 Foreword......................................................................... 45 Table of Contents................................................................ 46 Drive Safely..................................................................... 47 Introduction..................................................................... 48 To New BT Prime-Mover Owners................................................. 48 Preliminary Service.............................................................. 49 Right, Left, Front and Rear Sides............................................ 49 Operator......................................................................... 50 Operating Practices.............................................................. 51 Operating Rules and Instructions............................................. 51 Operator Qualifications.................................................. 51 Operator Training........................................................ 52 Operator Responsibility.................................................. 52 When a Powered Industrial Truck is to be Left Unattended..................... 53 When a Powered Industrial Truck is Traveling................................. 53 Loading.................................................................. 55 Operator Prechecks and Inspection........................................ 55 Data Plate and Decals............................................................ 57 Operating Warning............................................................ 58 Coast Feature Warning........................................................ 59 Warning Decals............................................................... 59 Controls and Equipment........................................................... 60 The Control Handle........................................................... 60 Raise Switch............................................................. 61 Lower Switch............................................................. 61 Horn Switch.............................................................. 61 Reverser Switch.......................................................... 61 Direction and Speed...................................................... 61 Brake Control............................................................ 62 Key Switch............................................................... 62 Emergency Disconnect Button.............................................. 62 Battery Discharge Indicator/Hourmeter Dash Display........................... 63 Hourmeter................................................................ 63 Battery Discharge Indicator/Hourmeter.................................... 63 BDI/Hourmeter with Lift Interrupt........................................ 63 Rider Handrail............................................................... 64 High Speed Control Switch................................................ 64 Horn Switch.............................................................. 64 Lower Switch............................................................. 65 Raise Switch............................................................. 65 Coast Control (HMX Only)................................................. 66 Dash Display............................................................. 66 Coast Control (HMX Only)................................................. 67 Dash Display............................................................. 68 Before Operation Inspection...................................................... 69 Rearward Travel.............................................................. 70 Forward Travel............................................................... 70 Operation........................................................................ 72 Parking.......................................................................... 73 Battery Retainment/Care.......................................................... 74 Adding Water................................................................. 75 Cleaning Terminals & Cable Connections....................................... 75 Specifications and Lubrications.................................................. 76 Service Intervals................................................................ 77 Field Modifications.............................................................. 78 Back Cover....................................................................... 80 Front Cover...................................................................... 81 Important Notice................................................................. 82 Foreword......................................................................... 83 Table of Contents................................................................ 84 Drive Safely..................................................................... 85 Introduction..................................................................... 86 To New BT Prime-Mover Owners................................................. 86 Preliminary Service.............................................................. 87 Right, Left, Front and Rear Sides............................................ 87 Operator......................................................................... 88 Operating Practices.............................................................. 89 Operating Rules and Instructions............................................. 89 Operator Qualifications.................................................. 89 Operator Training........................................................ 90 Operator Responsibility.................................................. 90 When a Powered Industrial Truck is Traveling............................. 91 Loading.................................................................. 93 Operator Pre-checks and Inspection....................................... 93 Data Plate and Decals............................................................ 95 Operator Warnings............................................................ 96 Coast Feature Warning........................................................ 97 Warning Decals............................................................... 97 Controls and Equipment........................................................... 98 The Control Handle........................................................... 98 Raise Switch............................................................. 99 Lower Switch............................................................. 99 Horn Switch.............................................................. 99 Reverser Switch.......................................................... 99 Direction and Speed...................................................... 99 Brake Control............................................................100 Key Switch...............................................................100 Emergency Disconnect Button..............................................100 Battery Discharge Indicator/Hourmeter Dash Display...........................101 Hourmeter................................................................101 Battery Discharge Indicator/Hourmeter....................................101 BDI/Hourmeter with Lift Interrupt........................................101 Rider Handrail...............................................................102 High Speed Control Switch................................................102 Horn Switch..............................................................102 Lower Switch.............................................................103 Raise Switch.............................................................103 Coast Control (HMX Only).................................................104 Before Operation Inspection......................................................105 Rearward Travel..............................................................106 Forward Travel...............................................................106 Operation........................................................................109 Parking..........................................................................110 Battery Retainment/Care..........................................................111 Adding Water.................................................................112 Cleaning Terminals & Cable Connections.......................................112 Specifications and Lubrications..................................................113 Service Intervals................................................................114 Field Modifications..............................................................115 Back Cover.......................................................................116 Front Cover......................................................................117 Foreword.........................................................................119 Table of Contents................................................................120 Drive Safely.....................................................................121 Introduction.....................................................................122 To New BT Prime-Mover Owners.................................................122 Preliminary Service..............................................................123 Right, Left, Front and Rear Sides............................................123 Operator.........................................................................124 Operating Practices..............................................................125 Operating Rules and Instructions.............................................125 Operator Qualifications..................................................125 Operator Training........................................................126 Operator Responsibility..................................................126 When a Powered Industrial Truck is to be Left Unattended.....................127 When a Powered Industrial Truck is Traveling.................................127 Loading......................................................................129 Operator Pre-checks and Inspection...........................................129 Data Plate and Decals............................................................131 Operating Warnings...........................................................132 No Step Decal (RMX Only).....................................................132 Coast Feature Warning........................................................133 Warning Decals...............................................................133 Controls and Equipment...........................................................134 The Control Handle...........................................................134 Raise Switch.............................................................135 Lower Switch.............................................................135 Horn Switch..............................................................135 Reverser Switch..........................................................135 Direction and Speed......................................................135 Brake Control............................................................136 Key Switch...............................................................136 Emergency Disconnect Button..............................................136 Battery Discharge Indicator/Hourmeter Dash Display...........................137 Hourmeter................................................................137 Battery Discharge Indicator/Hourmeter....................................137 BDI/Hourmeter with Lift Interrupt........................................137 Rider Handrail...............................................................138 High Speed Control Switch................................................138 Horn Switch..............................................................138 Lower Switch.............................................................139 Raise Switch.............................................................139 Coast Control (HMX Only).................................................140 Before Operation Inspection......................................................141 Rearward Travel..............................................................142 Forward Travel...............................................................142 Operation........................................................................145 Parking..........................................................................146 Battery Retainment/Care..........................................................147 Adding Water.................................................................148 Cleaning Terminals & Cable Connections.......................................148 Specifications and Lubrications..................................................149 Service Intervals................................................................150 Field Modifications..............................................................151 Back Cover.......................................................................152 Front Cover......................................................................153 Operator's Warning...............................................................154 Foreword.........................................................................155 Table of Contents................................................................156 Drive Safely.....................................................................157 Introduction.....................................................................158 To New BT Owners.............................................................158 Preliminary Service..............................................................159 Operator.........................................................................160 Operating Practices..............................................................161 Operating Rules and Instructions.............................................161 Operator Qualifications..................................................161 Operator Training........................................................162 Operator Responsibility..................................................162 When a Powered Industrial Truck is to be Left Unattended.................163 When a Powered Industrial Truck is Traveling.............................164 Loading..................................................................165 Operator Pre-checks and Inspection.......................................166 Data Plate and Decals............................................................167 Operating Warnings...........................................................168 No Step Decal (RMX Trucks Only)..............................................168 Coast Feature Warning........................................................169 Warning Decals...............................................................169 Controls and Equipment...........................................................170 The Control Handle...........................................................170 Raise Switch.............................................................171 Lower Switch.............................................................171 Horn Switch..............................................................171 Reverser Switch..........................................................171 Direction and Speed......................................................171 Component Identification.................................................172 Key Switch...............................................................173 Emergency Disconnect Button..............................................173 Brake Control............................................................174 Braking Using Plugging Function......................................174 Battery Discharge Indicator/Hourmeter Dash Display...........................175 Hourmeter................................................................175 Battery Discharge Indicator/Hourmeter....................................175 BDI/Hourmeter with Lift Interrupt........................................175 Rider Handrail...............................................................176 High Speed Control Switch................................................176 Horn Switch..............................................................176 Lower Switch.............................................................177 Raise Switch.............................................................177 Coast Control (HMX Only).................................................178 Before Operation Inspection......................................................179 Rearward Travel..............................................................180 Forward Travel...............................................................180 Operation........................................................................182 Parking..........................................................................183 Battery Retainment/Care..........................................................184 Adding Water.................................................................185 Terminals & Cable Connections................................................185 Specifications and Lubrications..................................................186 Service Intervals................................................................187 Field Modifications..............................................................188 Recycling/Discarding.............................................................189 Discarding the Battery.......................................................189 Scrapping the Truck..........................................................189 Chassis..................................................................189 Hydraulic System.........................................................190 Electrical System........................................................190 Back Cover.......................................................................191 Front Cover......................................................................192 Operator's Warning...............................................................193 Foreword.........................................................................194 Table of Contents................................................................195 Safety Regulations...............................................................197 Warning Symbols..............................................................197 Prohibitory Symbols..........................................................198 Ordinance Symbols............................................................198 General Safety Regulations...................................................199 Control..................................................................199 Operating the Truck......................................................200 Operator's Responsibility................................................201 Working Area.............................................................202 Driving and Conduct While Driving........................................203 Handling Loads...........................................................205 Parking the Truck........................................................206 Handling the Battery.....................................................207 Maintenance and Repair...................................................208 Warning and Information Signs....................................................209 Warning Decals...............................................................210 Presentation of Truck............................................................211 Application Area for BT's Trucks.............................................212 Prohibited Applications for BT's Trucks......................................212 Truck Data...................................................................213 Truck Battery Dimensions.....................................................214 RMX Truck Dimensions.........................................................215 HMX Truck Dimensions.........................................................216 RMX Data Plate...............................................................217 HMX Data Plate...............................................................218 UL Construction Type.........................................................219 Presentation of Main Components..................................................220 Controls and Instruments.........................................................223 Control Handle...............................................................223 Control for Raising the Forks............................................224 Control for Lowering the Forks...........................................224 Travel Direction Selector and Speed Control..............................225 Horn.....................................................................225 Reverser Switch..........................................................226 Steering Control Handle/Brake Control........................................227 Parking Brake (B1).......................................................227 Travel Brake (B2)........................................................227 Braking Using Plugging Function..........................................228 Dash Panel Layout............................................................229 Key Switch...............................................................229 Emergency Disconnect Switch..............................................229 BDI/Hourmeter with Travel Interrupt......................................230 Battery Discharge Indicator..............................................230 Hourmeter................................................................231 Rider Handrail (HMX Only)....................................................232 Control for High Speed Control...........................................232 Horn.....................................................................232 Control for Lowering the Forks...........................................233 Control for Raising the Forks............................................233 Coast Control (HMX Only).................................................234 Driving..........................................................................235 Starting the Truck...........................................................236 Braking......................................................................238 Steering.....................................................................240 Parking the Truck............................................................240 Transporting Loads...............................................................241 General......................................................................241 Collecting a Load............................................................244 Leaving a Load...............................................................245 Battery..........................................................................246 Type of Battery..............................................................246 Changing the Battery.........................................................246 Charging the Battery.........................................................248 General Prohibition......................................................248 Pre-charging.............................................................249 During Charging..........................................................249 After Charging...........................................................250 Battery Maintenance..........................................................251 Each Week................................................................251 Each Month...............................................................252 Daily Service/Safety Checks......................................................253 Special Equipment............................................................256 Maintenance......................................................................257 General Information..........................................................257 Safety Regulations With Maintenance Work.....................................257 Maintenance Work that can be Carried out by You..............................260 Maintenance Work that may be Carried out by Trained Maintenance Personnel....260 Other Service and Repair Work................................................260 Cleaning and Washing.........................................................261 General..................................................................261 External Cleaning........................................................261 Cleaning the Motor Compartment...........................................261 Electrical Components....................................................262 Maintenance Chart............................................................263 Lubrication Chart............................................................267 Approved Oils and Grease.....................................................268 Transporting and Storing the Truck...............................................269 RMX/HMX Dimensions and Weight................................................269 Lifting the Truck............................................................270 Towing and Transporting a Disabled Truck.....................................271 Storing the Truck............................................................272 Battery..................................................................272 Hydraulic System.........................................................272 Drive Unit...............................................................272 Starting after a Period of Disuse............................................272 Recycling/Discarding.............................................................273 Discarding the Battery...........................................................273 Scrapping the Truck..............................................................273 Chassis......................................................................273 Hydraulic System.............................................................274 Electrical System............................................................274 Back Cover.......................................................................275 Front Cover......................................................................276 Operator's Warning...............................................................277 Important Notice.............................................................277 Before Operating the Truck...................................................277 Foreword.........................................................................278 Table of Contents................................................................279 Safety Regulations...............................................................281 Warning Symbols..............................................................281 Warning Levels...........................................................281 Prohibitory Symbols..........................................................282 General Safety Regulations...................................................283 Operating the Truck......................................................284 Operator's Responsibility................................................285 Working Area.............................................................286 Driving and Conduct While Driving........................................287 Handling Loads...........................................................289 Parking the Truck........................................................290 Handling the Battery.....................................................291 Maintenance and Repair...................................................292 Warning and Information Signs....................................................293 Warning Decals...............................................................294 Presentation of Truck............................................................295 Application Area for BT's Trucks.............................................296 Prohibited Applications for BT's Trucks......................................296 Truck Data...................................................................297 Truck Battery Dimensions.....................................................298 RMX Truck Dimensions.........................................................299 HMX Truck Dimensions.........................................................300 RMX Data Plate...............................................................301 HMX Data Plate...............................................................302 U. L. Construction Type......................................................303 Presentation of Main Components..................................................304 Controls and Instruments.........................................................307 Control Handle...............................................................307 Control for Raising the Forks............................................308 Control for Lowering the Forks...........................................308 Travel Direction Selector and Speed Control..............................309 Horn.....................................................................309 Reverser Switch..........................................................310 Steering Control Handle/Brake Control....................................311 Braking Using Plugging Function..........................................312 Dash Panel Layout............................................................313 Key Switch (toggle switch)...............................................313 Emergency Disconnect Switch..............................................313 BDI/Hourmeter with Travel Interrupt......................................314 Battery Discharge Indicator (BDI)........................................314 Hourmeter................................................................315 Rider Handrail (HMX only)....................................................316 Control for High Speed Control...............................................316 Horn.........................................................................316 Control for Lowering the Forks...............................................317 Control for Raising the Forks................................................317 Coast Control (HMX only).....................................................318 Driving..........................................................................319 Starting the Truck...........................................................320 Braking......................................................................322 Steering.....................................................................324 Parking the Truck............................................................324 Transporting Loads...............................................................325 General......................................................................325 Collecting a Load............................................................328 Leaving a Load...............................................................329 Battery..........................................................................330 Type of Battery..............................................................330 Changing the Battery.........................................................330 Charging the Battery.........................................................332 General Prohibition..........................................................332 Pre-Charging.................................................................333 During Charging..............................................................333 After Charging...............................................................334 Battery Maintenance..........................................................335 Daily Service/Safety Checks......................................................337 Special Equipment............................................................340 Maintenance......................................................................341 General Information..........................................................341 Safety Regulations with Maintenance Work.....................................341 Maintenance Work that can be Carried Out by You..............................344 Maintenance Work that may be Carried Out by Trained Maintenance Personnel....344 Other Service and Repair Work................................................344 Cleaning and Washing.........................................................345 General..................................................................345 External Cleaning........................................................345 Cleaning the Motor Compartment...........................................345 Electrical Components....................................................346 Maintenance Chart............................................................347 Lubrication Chart............................................................351 Approved Oils and Grease.....................................................352 Transporting and Storing the Truck...............................................353 Truck's Dimensions and Weight................................................353 Lifting the Truck............................................................354 Towing and Transporting a Disabled Truck.....................................355 Storing the Truck............................................................356 Battery..................................................................356 Hydraulic System.........................................................356 Drive Unit...............................................................356 Starting After a Period of Disuse............................................356 Recycling/Discarding.............................................................357 Discarding the Battery.......................................................357 Scrapping the Truck..........................................................357 Chassis..................................................................357 Hydraulic System.........................................................358 Electrical System........................................................358 Back Cover.......................................................................359 Front Cover......................................................................360 Operator's Warning...............................................................361 Foreword.........................................................................362 Table of Contents................................................................363 Safety Regulations...............................................................365 Warning Symbols..............................................................365 Prohibitory Symbols..........................................................366 Ordinance Symbols............................................................366 General Safety Regulations...................................................367 Control..................................................................367 Operating the Truck......................................................368 Operator's Responsibility................................................369 Working Area.............................................................370 Driving and Conduct While Driving........................................371 Handling Loads...........................................................373 Parking the Truck........................................................374 Handling the Battery.....................................................375 Maintenance and Repair...................................................376 Warning and Information Signs....................................................377 Warning Decals...............................................................378 Presentation of Truck............................................................379 Application Area for BT's Trucks.............................................380 Prohibited Applications for BT's Trucks......................................380 Truck Data...................................................................381 Truck Battery Dimensions.....................................................382 RMX Truck Dimensions.........................................................383 HMX Truck Dimensions.........................................................384 RMX Data Plate...............................................................385 HMX Data Plate...............................................................386 UL Construction Type.........................................................387 Presentation of Main Components..................................................388 Controls and Instruments.........................................................391 Control Handle...............................................................391 Control for Raising the Forks............................................392 Control for Lowering the Forks...........................................392 Travel Direction Selector and Speed Control..............................393 Horn.....................................................................393 Reverser Switch..........................................................394 Steering Control Handle/Brake Control........................................395 Parking Brake (B1).......................................................395 Travel Brake (B2)........................................................395 Braking Using Plugging Function..........................................396 Dash Panel Layout............................................................397 Key Switch...............................................................397 Emergency Disconnect Switch..............................................397 BDI/Hourmeter with Travel Interrupt......................................398 Battery Discharge Indicator..............................................398 Hourmeter................................................................399 Rider Handrail (HMX Only)....................................................400 Control for High Speed Control...........................................400 Horn.....................................................................400 Control for Lowering the Forks...........................................401 Control for Raising the Forks............................................401 Coast Control (HMX Only).................................................402 Driving..........................................................................403 Starting the Truck...........................................................404 Braking......................................................................406 Steering.....................................................................408 Parking the Truck............................................................408 Transporting Loads...............................................................409 General......................................................................409 Collecting a Load............................................................412 Leaving a Load...............................................................413 Battery..........................................................................414 Type of Battery..............................................................414 Changing the Battery.........................................................414 Charging the Battery.........................................................416 General Prohibition......................................................416 Pre-charging.............................................................417 During Charging..........................................................417 After Charging...........................................................418 Battery Maintenance..........................................................419 Each Week................................................................419 Each Month...............................................................420 Daily Service/Safety Checks......................................................421 Special Equipment............................................................424 Maintenance......................................................................425 General Information..........................................................425 Safety Regulations with Maintenance Work.....................................425 Maintenance Work that can be Carried out by You..............................428 Maintenance Work that may be Carried out by Trained Maintenance Personnel....428 Other Service and Repair Work................................................428 Cleaning and Washing.........................................................429 General..................................................................429 External Cleaning........................................................429 Cleaning the Motor Compartment...........................................429 Electrical Components....................................................430 Maintenance Chart............................................................431 Lubrication Chart............................................................435 Approved Oils and Grease.....................................................436 Transporting and Storing the Truck...............................................437 RMX/HMX Truck's Dimensions and Weight........................................437 Lifting the Truck............................................................438 Towing and Transporting a Disabled Truck.....................................439 Storing the Truck............................................................440 Battery..................................................................440 Hydraulic System.........................................................440 Drive Unit...............................................................440 Starting After a Period of Disuse............................................440 Recycling/Discarding.............................................................441 Discarding the Battery.......................................................441 Scrapping the Truck..........................................................441 Chassis..................................................................441 Hydraulic System.........................................................442 Electrical System........................................................442 Back Cover.......................................................................443
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