BT Prime Mover RR-40B RR-30C RR-34B RS-40C RS-50B Rider Truck Repair Manual PDF

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BT Prime Mover RR-40B RR-30C RR-34B RS-40C RS-50B Rider Truck Repair Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime Mover RR-40B RR-30C RR-34B RS-40C RS-50B Rider Truck Repair Manual – PDF DOWNLOAD

Language : English
Pages : 590
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT Prime Mover RR-40B RR-30C RR-34B RS-40C RS-50B Rider Truck Repair Manual – PDF DOWNLOAD

Manual Number RR/RSR8909

Front Cover 1
Table of Contents 3
Specifications 5
1 0 – Electrical 5
2 0 – Speeds 5
3 0 – Hydraulic 6
4 0 – Tires & Wheels 6
5 0 – Fluids & Lubricants 7
6 0 – SCR Card Settings 8
7 0 – Torque Specs 8
Planned Maintenance 9
Adjustments 11
Brakes 11
Brake Interlock Switch 12
Steering 12
Lift Chains 12
Articulating Plate 12
Reach 13
Tilt 13
Caster 13
Speed Limiting Switch 13
SCR Card Trimpots 13
Mast 13
Lift Switch 13
Auxiliary Function Switch 13
Control Linkage 14
Steering Chain 16
Load Wheel Replacement 18
Drive Tire Replacement 20
Electrical 21
Prestolite Motor Service Instructions 21
Cleaning 21
Visual Inspection 21
Testing 21
Armature 22
Frame and Field Service Notes 22
Field Coil Installation 22
Assembly and Testing 23
Electric Motor Repair 23
Service Procedures 23
Disassembly 23
Cleaning 25
Visual Inspection 25
Motor Troubleshooting 30
2 0 – Drive Motor 31
3 0 – Lift Motor 31
4 0 – Steering Motor 31
5 0 – Auxiliary Motor 32
SCR, EV-100 Operation 33
Basics of Circuit Operations 33
Control Features 33
Electrical – Control Circuits – Troubleshooting 36
Lift 36
Steering 38
Auxiliary 39
EV-100 Maintenance Instructions 41
Troubleshooting Instructions 42
Master Control Switch 63
Disassembly 63
Assembly 63
Troubleshooting 64
Hydraulics 65
Lift System Pump 65
Pump Part Number 65
Pump Specifications 65
Rebuilding Instructions 65
Removal 65
Disassembly and Inspection 66
Assembly 68
Seal Kit Number 71
Steering System Pump 72
Pump Part Number 72
Pump Specifications 72
Rebuilding Instructions 72
Seal Kit Part Numbers 76
Auxiliary System Pump 76
Spool Valve 77
Lift Valve 77
Rebuilding Instructions 77
Seal Kit Part Numbers 81
Solenoid Valves 82
Valve Part Numbers 82
Rebuilding Instructions 82
Troubleshooting 84
Transmission 92
General Description 92
Theory of Operation 92
Transmission Repair 98
Inspection 120
Assembly 120
Installing Transmission 152
Mast 153
Shimming 153
Installation 156
Jacking and Hoisting 158
Reach 161
Reach Repair 162
Front Frame Removal 162
Outer Arm Removal 162
Inner Arm Removal 162
Rear Frame Removal 163
Reach Cylinder Removal 163
Assemble 164
Reach Cylinder Installation 164
Rear Frame Installation 164
Inner Arm Installation 164
Removal Idler Wheel Assembly 166
Disassemble Idler Wheel 166
Steer Axle Repair 167
Assemble Idler Wheel 168
Installation of Idler Wheel Assembly 168
Assemble Steer Axle Linkage 171
Left Handle Turn Adjustment 171
Right Hand Turn Adjustment 171
Over Center Adjustment 173
Toe In/Out Alignment 173
Installation 174
Front Cover 175
Table of Contents 177
Specifications 179
Electrical 179
Speeds 179
Hydraulic 180
Tires and Wheels 181
Fluids and Lubricants 181
Torque Specs 183
Planned Maintenance 184
Adjustments 187
Brakes 187
Brake Interlock Switch 188
Steering 188
Lift Chains 188
Articulating Plate 189
Reach 189
Tilt 189
Stabilizing Caster 189
Speed Limiting Switch 189
SCR Card 189
Mast 189
Lift Switch 189
Auxiliary Function Switch 190
Control Linkage 190
Steering Chain 191
Load Wheel Replacement 192
Drive Tire Replacement 194
Caster Assembly 195
Electrical 198
Motor Repair 198
Lift Motor 210
Drive Motor 211
Auxiliary Motor 212
SCR, EV-100 Operation 213
Electrical Schematic 219
Troubleshooting 222
SCR Card Setting 221
Hydraulics 284
Lift System Pump 284
Steering System Pump 289
Spool Valve 291
Solenoid Valves 295
Troubleshooting 297
Drive Motor Removal & Installation 304
Transmission 307
Removal 307
Disassembly and Repair 314
Installation 363
Mast 364
Shimming 364
Installation 368
Jacking and Hoisting 370
Reach 371
Steer Axle Assembly 377
Front Cover 384
Specifications 386
Electrical 386
Speeds 386
Hydraulic 387
Tires & Wheels 388
Fluids & Lubricants 388
Torque Specs 390
Lubrication Chart 392
Planned Maintenance Schedule 393
RR/RS Adjustments 394
Brakes 394
Brake Interlock Switch 395
Steering 395
Lift Chains 395
Articulating RR45/RS50B 396
Reach 396
Tilt 396
Caster 396
Speed Limiting Switch 396
SCR Card Handset Setting 396
Mast 396
Lift Switch 396
Auxiliary Function Switch 397
Control Linkage 397
Steering Chain 398
Load Wheel Replacement 399
Drive Tire Replacement 401
Caster Assembly 402
Disassembly 402
Inspection 402
Assembly 403
Motor Service Instructions 405
Cleaning 405
Visual Inspection 405
Testing 406
Armature 407
Frame and Field Service Notes 408
Field Coil Installation 408
Assembly and Testing 408
Troubleshooting 410
EV-100 Operating and Maintenance Instructions 420
Basics of Circuit Operations 420
Control Features 420
General Maintenance Instructions 422
Troubleshooting Instructions 423
Electrical System Troubleshooting 424
Control Circuits and Power Circuits 425
RR LXTT Lift Interrupt 426
Reach Truck Electric Schematic 427
Terminal Connection for LX/LXT Logic Cards 428
EV100 Dash Display 430
Function Set Up Procedures 434
Checking Components 471
Replacement of EV-100 Components 476
Instructions – EV100 Plugs 477
Multi-Function Control Handle 483
Handle Operation 483
Troubleshooting 483
Hydraulics 490
Lift System Pump 490
Removal 490
Disassembly and Inspection 491
Assembly 492
Steering System Pump 495
Auxiliary System Pump 497
Spool Valve 497
Removal 497
Disassembly and Inspection 497
Assembly 498
Solenoid Valves 501
Troubleshooting – Hydraulic 503
Drive Motor Removal and Installation 509
Disassembly 509
Assembly 509
Transmission 512
General Description 512
Theory of Operation 512
Drive Motor 512
Electrical 512
Mechanical 513
Lubrication 513
Transmission Assembly Part #1 514
Transmission Assembly Part #2 516
Transmission Repair 519
Installing Transmission 568
Mast 569
Shimming 569
Mast Installation 573
Jacking and Hoisting 575
Mast 575
Lifting and Blocking Complete Truck 575
Reach Repair 577
Front Frame Removal 577
Outer Arm Removal 577
Inner Arm Removal 577
Rear Frame Removal 578
Reach Cylinder Removal 578
Assembly 578
Reach Cylinder Installation 578
Rear Frame Installation 578
Inner Arm Installation 579
Outer Arm Installation 579
Removal Idler Wheel Assembly 581
Disassemble Idler Wheel 581
Steer Axle Repair 582
Removal 582
Assemble Idler Wheel 583
Installation of Idler Wheel Assembly 583
Idler Wheel Assembly 584
Idler Wheel Installation 585
Assemble Steer Axle Linkage 586
Left Hand Turn Adjustment 586
Right Hand Turn Adjustment 586
Transmission and Steering Installation 587
Over Center Adjustment 588
Toe In/Out Alignment 588
Installation 588
Back Cover 590

S.V 12/01/2025