BT Prime Mover RR-45 Electric Reach Truck Parts Manual – PDF DOWNLOAD

Description

BT Prime Mover RR-45 Electric Reach Truck Parts Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime Mover RR-45 Electric Reach Truck Parts Manual – PDF DOWNLOAD

Language : English
Pages : 268
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT Prime Mover RR-45 Electric Reach Truck Parts Manual – PDF DOWNLOAD

Manual Number 9308
Manual Part Number 300378-002

Front Cover 1
Parts Ordering Instructions 2
Field Modifications 2
General Information 3
Alphabetical Index 4
Figure # 0 1 Decals and Parts Assembly 8
Figure # 1 1 Transmission and Steering Installation 10
Figure # 1 2 Drive Motor Brake Assembly 12
Figure # 1 3 Transmission Assembly Part #1 14
Figure # 1 4 Transmission Assembly Part #2 16
Figure # 2 1 “E” EV-100LX SCR Electrical Schematic 18
Figure # 2 2 “E” EV-100LX SCR Electrical Schematic Symbols 19
Figure # 2 3 “EE” EV-100LX SCR Electrical Schematic 20
Figure # 2 4 “EE” EV-100LX SCR Electrical Schematic Symbols 21
Figure # 2 5 Wiring Assembly for Cold Storage 22
Figure # 2 6 Wiring Harness Assembly 24
Figure # 2 7 Limit Switch Wiring Assembly 26
Figure # 2 8 Two Stage Mast Cable Assembly 28
Figure # 2 9 Three Stage Mast Cable Assembly 30
Figure # 2 10 Single Reach Cable Assembly 32
Figure # 2 11 Double Reach Cable Assembly 34
Figure # 2 12 EV-100LX Power Component Wiring 36
Figure # 2 13 EV-100LX TX & TT SCR Control Panel Assembly 38
Figure # 2 14 EV-100LX Contactor Panel Assembly & Related Parts for “E” and “EE” 40
Figure # 2 15 EV-100LX Contactor Panel Assembly 42
Figure # 2 16 EV-100LX SCR Forward & Rearward Contactor Assembly 44
Figure # 2 17 EV-100LX SCR 1A Contactor Assembly 46
Figure # 2 18 Lift Pump Contactor Assembly 48
Figure # 2 19 EV-100LX SCR Auxiliary Pump Contactor Assembly 50
Figure # 2 20 Power Connector Assembly 52
Figure # 2 21 Lift Pump Motor Assembly 54
Figure # 2 22 Drive Motor Assembly 56
Figure # 2 23 Auxiliary Pump Motor Assembly 58
Figure # 2 24 Warning Light Assembly 60
Figure # 2 25 “E” EV-100LX TT SCR Electrical Schematic 62
Figure # 2 26 “E” EV-100LX TT SCR Electrical Schematic Symbols 63
Figure # 2 27 “EE” EV-100LX TT SCR Electrical Schematic 64
Figure # 2 28 “EE” EV-100LX TT SCR Electrical Schematic Symbols 65
Figure # 2 29 EV-100LX Dash Display Installation 66
Figure # 2 30 EV-100LX SCR Electrical Schematic – 3 Function Control Handle 68
Figure # 2 31 EV-100LX SCR Electrical Schematic Symbols 69
Figure # 2 32 Wiring Harness Assembly for 3 Function Control Valve 70
Figure # 3 1 Hydraulic Schematic 72
Figure # 3 2 Hydraulic Schematic Symbols 73
Figure # 3 3 Auxiliary Pump and Reservoir Assembly 74
Figure # 3 4 Auxiliary Control Valve Assembly 76
Figure # 3 5 Auxiliary Pump and Motor Assembly 78
Figure # 3 6 Auxiliary Pump Assembly 80
Figure # 3 7 Hydraulic Reservoir Assembly 82
Figure # 3 8 Steering Control Valve Assembly 84
Figure # 3 9 Steering Control Valve and Hose Assembly 86
Figure # 3 10 Steering Cylinder Assembly 88
Figure # 3 11 Two Stage Mast Hydraulic Assembly 90
Figure # 3 12 Three Stage Mast Hydraulic Assembly 92
Figure # 3 13 Single Reach, Reach Cylinder Hose Installation 94
Figure # 3 14 Single Reach Diverter Valve Assembly 96
Figure # 3 15 Single Reach, Reach Cylinder Assembly 98
Figure # 3 16 Single Reach, Tilt and Sideshift Hose Installation 100
Figure # 3 17 Single Reach, Tilt Cylinder Assembly 102
Figure # 3 18 Double Reach with Tilt and Sideshifter 104
Figure # 3 19 Double Reach Diverter Valve Assembly 106
Figure # 3 20 Double Reach, Reach Cylinder Assembly 108
Figure # 3 21 Double Reach, Tilt Cylinder Assembly 110
Figure # 3 22 Lift Pump and Reservoir Assembly 114
Figure # 3 23 Lift Pump Motor Assembly 116
Figure # 3 24 Lift Pump Assembly 118
Figure # 3 25 Lift Pump Motor Assembly, 36 Volt 120
Figure # 3 26 Lift Control Valve Assembly 122
Figure # 3 27 Two Stage Cylinder and Reservoir Assembly 124
Figure # 3 28 Two Stage Cylinder Assembly 126
Figure # 3 29 Three Stage Cylinder and Reservoir Assembly 128
Figure # 3 30 Three Stage Staging Cylinder Assembly 130
Figure # 3 31 Three Stage Freelift Cylinder Assembly 132
Figure # 3 32 Brake Linkage and Cylinder Assembly 134
Figure # 3 33 Brake Master Cylinder 136
Figure # 3 34 Drive Motor Brake Cylinder 138
Figure # 3 35 Idler Wheel Brake Cylinder 140
Figure # 3 36 Hydraulic Schematic for 3 Function Control Handle 142
Figure # 3 37 Hydraulic Schematic Symbols 143
Figure # 3 38 Auxiliary Pump & Reservoir Assembly for 3 Function Control Handle 144
Figure # 3 39 Valve Assembly 146
Figure # 3 40 Two Stage Mast Hydraulic Assembly for 3 Function Control Handle 148
Figure # 3 41 Three Stage Mast Hydraulic Assembly for 3 Function Control Handle 150
Figure # 4 1 Shielding Assembly 152
Figure # 4 2 Emergency Disconnect Assembly 154
Figure # 4 3 Auxiliary Control Assembly 156
Figure # 4 4 Hand Lift/Lower and Speed Control 158
Figure # 4 5 Steering Control Assembly 160
Figure # 4 6 Idler Wheel Installation 162
Figure # 4 7 Idler Wheel Assembly 164
Figure # 4 8 Main Frame and Load Wheel Assembly 166
Figure # 4 9 Single Load Wheel Assembly 168
Figure # 4 10 5″ High Articulating Load Wheel Assembly 170
Figure # 4 11 4″ High Articulating Load Wheel Assembly 172
Figure # 4 12 Hand Lift/Lower and Speed Control for 3 Function Control 174
Figure # 5 1 Two Stage Mast Installation 176
Figure # 5 2 Two Stage Inner Column Assembly 178
Figure # 5 3 Two Stage Outer Column Assembly 180
Figure # 5 4 Two Stage Cylinder Installation 182
Figure # 5 5 Two Stage Single Reach Assembly 184
Figure # 5 6 Two Stage Single Reach Front Frame Assembly 186
Figure # 5 7 Two Stage Double Reach Assembly 188
Figure # 5 8 Two Stage Double Reach Front Frame Assembly 190
Figure # 5 9 Two Stage Sideshifter Assembly 192
Figure # 5 10 Two Stage Fork Assembly 194
Figure # 5 11 Three Stage Mast Installation 196
Figure # 5 12 Three Stage Inner Column Assembly 198
Figure # 5 13 Three Stage Freelift Cylinder Installation 200
Figure # 5 14 Three Stage Intermediate Column Assembly 202
Figure # 5 15 Three Stage Outer Column Assembly 204
Figure # 5 16 Three Stage Single Reach Assembly 206
Figure # 5 17 Three Stage Single Reach Front Frame Assembly 208
Figure # 5 18 Three Stage Double Reach Assembly 210
Figure # 5 19 Three Stage Double Reach Front Frame Assembly 212
Figure # 5 20 Three Stage Sideshifter Assembly 214
Figure # 5 21 Three Stage Fork Assembly 216
Figure # 6 1 Remote Lift/Lower EV-100 LX SCR Electrical Schematic 218
Figure # 6 2 Remote Lift/Lower EV-100 LX SCR Electrical Schematic Symbols 219
Figure # 6 3 Manlift Wiring Harness Assembly 220
Figure # 6 4 Remote Lift/Lower Three Stage Mast Cable Assembly 222
Figure # 6 5 Remote Lift/Lower Reach and Platform Cable Assembly 224
Figure # 6 6 Remote Lift/Lower Power Component Wiring 226
Figure # 6 7 Remote Lift/Lower Connector Assembly 228
Figure # 6 8 Remote Lift/Lower Hydraulic Schematic 230
Figure # 6 9 Remote Lift/Lower Manlift Hydraulic Schematic Symbols 231
Figure # 6 10 Remote Lift/Lower Hydraulic Diagram 232
Figure # 6 11 Blocking Remote Lift/Lower Valve Assembly 234
Figure # 6 12 Remote Lift/Lower Valve Assembly 236
Figure # 6 13 Remote Lift/Lower Load Backrest Installation 238
Figure # 7 1 Battery Lift Interrupt “E” EV-100LX SCR Electrical Schematic 240
Figure # 7 2 Battery Lift Interrupt “E” EV-100LX SCR Electrical Schematic Symbols 241
Figure # 7 3 Battery Lift Interrupt “EE’ EV-100LX SCR Electrical Schematic 242
Figure # 7 4 Battery Lift Interrupt “EE” EV-100LX SCR Electrical Schematic Symbols 243
Figure # 7 5 Battery Lift Interrupt Installation 244
Figure # 10 1 Special Tools and Lubrications 246
Numerical Index 249

DESCRIPTION:

BT Prime Mover RR-45 Electric Reach Truck Parts Manual – PDF DOWNLOAD

Manual Number 9308
Manual Part Number 300378-002

PARTS ORDERING INSTRUCTIONS:
HOW TO ORDER:

• When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
• Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.
• All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER:

Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

S.V 10/01/2025