BT Prime-Mover RRX35/45, RSX40/50, RDX30 Operator’s Manual – PDF

Description

BT Prime-Mover RRX35/45, RSX40/50, RDX30 Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover RRX35/45, RSX40/50, RDX30 Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 363
Downloadable : Yes
File Type : PDF

306754-000 1997_January
306754-000 1997_May
306754-000 1998_June
306754-000 1998_October

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT Prime-Mover RRX35/45, RSX40/50, RDX30 Operator’s Manual – PDF DOWNLOAD

Front Cover......................................................................  2
Operator's Warning...............................................................  3
	Important Notice.............................................................  3
	Before Operating the Truck...................................................  3
Foreword.........................................................................  4
Table of Contents................................................................  5
Safety Regulations...............................................................  7
	Warning Symbols..............................................................  7
	Warning Levels...............................................................  7
	Prohibitory Symbols..........................................................  8
	Ordinance Symbols............................................................  8
	General Safety Regulations...................................................  9
		Control..................................................................  9
		Operating the Truck......................................................  9
		Operator's Responsibility................................................ 10
		Working Areas............................................................ 10
		Driving and Conduct While Driving........................................ 11
		Handling Loads........................................................... 13
		Parking the Truck........................................................ 13
		Handling the Battery..................................................... 14
		Maintenance and Repair................................................... 14
Warning and Information Signs.................................................... 15
Presentation of Truck............................................................ 16
	Application Area for BT's Reach Trucks....................................... 16
	Prohibited Applications for BT's Reach Trucks................................ 16
	Truck Data................................................................... 17
	Truck Dimensions............................................................. 18
	Data Plate................................................................... 19
	U. L. Construction Type...................................................... 20
Presentation of Main Components.................................................. 21
Controls and Instruments......................................................... 23
	Emergency Stop............................................................... 23
	Key Switch................................................................... 24
	Horn Control................................................................. 24
	Travel Speed/Direction Selector.............................................. 24
	Steering Wheel............................................................... 25
	Hydraulic Controls........................................................... 26
	Display...................................................................... 28
	Preset Height (option)....................................................... 31
	Programming.................................................................. 33
		Programming a Level...................................................... 33
		Collection Level......................................................... 33
		Leaving Level............................................................ 33
	Erasing Programmed Levels.................................................... 34
	Automatic Operations......................................................... 34
	Collecting a Load............................................................ 35
	Leaving a Load............................................................... 35
	Control...................................................................... 36
	Error Codes.................................................................. 37
	Controls for Control Console Position........................................ 38
	Brake Pedal.................................................................. 39
	Height Indicator (optional).................................................. 40
Warning Codes.................................................................... 41
Error Codes...................................................................... 44
Driving.......................................................................... 46
	Starting the Truck........................................................... 46
	Braking...................................................................... 48
	Steering..................................................................... 49
	Parking the Truck............................................................ 50
Transporting Loads............................................................... 51
	General...................................................................... 51
	Collecting a Load............................................................ 53
	Leaving a Load............................................................... 55
Battery.......................................................................... 56
	Type of Battery.............................................................. 56
	Changing the Battery......................................................... 56
	Charging the Battery......................................................... 58
		General Prohibition...................................................... 58
	Pre-Charging................................................................. 59
	During Charging.............................................................. 59
	After Charging............................................................... 59
	Battery Maintenance.......................................................... 61
		Each Week................................................................ 61
		Each Month............................................................... 61
Daily Service/Safety Checks...................................................... 63
Maintenance...................................................................... 65
	General...................................................................... 65
	Safety Regulations with Maintenance Work..................................... 65
	Maintenance Work that can be Carried Out by You.............................. 67
	Maintenance Work that may be Carried Out by Trained Maintenance Personnel.... 67
	Other Service and Repair Work................................................ 67
	Cleaning and Washing......................................................... 68
		General.................................................................. 68
		External Cleaning........................................................ 68
		Cleaning the Motor Compartment........................................... 68
		Electrical Components.................................................... 69
	Maintenance Chart............................................................ 70
	Lubrication Chart............................................................ 74
	Approved Oils and Grease..................................................... 75
Transporting and Storing the Truck............................................... 76
	Lifting the Truck............................................................ 77
	Towing and Transporting a Disabled Truck..................................... 78
	Storing the Truck............................................................ 79
		Battery.................................................................. 79
		Hydraulic System......................................................... 79
		Drive Unit............................................................... 79
	Starting After a Period of Disuse............................................ 79
Recycling/Discarding............................................................. 80
	Discarding the Battery....................................................... 80
	Scrapping the Truck.......................................................... 80
		Chassis.................................................................. 80
		Hydraulic System......................................................... 81
		Electrical System........................................................ 81
Back Cover....................................................................... 83
Front Cover...................................................................... 84
Operator's Warning............................................................... 85
Foreword......................................................................... 86
Table of Contents................................................................ 87
Safety Regulations............................................................... 89
	Warning Symbols.............................................................. 89
	Prohibitory Symbols.......................................................... 90
	Ordinance Symbols............................................................ 90
	General Safety Regulations................................................... 91
		Control.................................................................. 91
		Operating the Truck...................................................... 92
		Operator's Responsibility................................................ 93
		Working Area............................................................. 94
		Driving and Conduct While Driving........................................ 95
		Handling Loads........................................................... 97
		Parking the Truck........................................................ 98
		Handling the Battery..................................................... 99
		Maintenance and Repair...................................................100
Warning and Information Signs....................................................101
Presentation of Truck............................................................102
	Application Area for BT's Trucks.............................................102
	Prohibited Applications for BT's Trucks......................................102
	Truck Data...................................................................103
	RRX35 Truck Dimensions.......................................................104
	RRX45 Truck Dimensions.......................................................105
	RDX30 Truck Dimensions.......................................................106
	RSX40 Truck Dimensions.......................................................107
	RSX50 Truck Dimensions.......................................................108
	Data Plate...................................................................109
	UL Construction Type.........................................................110
Presentation of Main Components..................................................111
Controls and Instruments.........................................................113
	Emergency Stop...............................................................113
	Key Switch...................................................................114
	Horn Control.................................................................114
	Travel Speed/Direction Selector..............................................114
	Steering Wheel...............................................................115
	Hydraulic Controls...........................................................116
	Display......................................................................118
	Switches:  Lamps and Fans....................................................120
	Preset Height................................................................121
	Programming..................................................................123
		Programming a Level......................................................123
		Collection Level.........................................................123
		Leaving Level............................................................123
		Erasing Programmed Levels................................................124
	Automatic Operations.........................................................124
	Collecting a Load............................................................125
	Leaving a Load...............................................................125
	Control......................................................................126
	Error Codes..................................................................127
	Controls for Control Console Position........................................128
	Brake Pedal..................................................................129
	Height Indicator.............................................................130
Warning Codes....................................................................131
Error Codes......................................................................134
Driving..........................................................................137
	Starting the Truck...........................................................137
	Braking......................................................................139
	Steering.....................................................................140
	Parking the Truck............................................................141
Transporting Loads...............................................................142
	General......................................................................142
	Collecting a Load............................................................145
	Leaving a Load...............................................................146
Battery..........................................................................147
	Type of Battery..............................................................147
	Changing the Battery.........................................................147
	Charging the Battery.........................................................149
		General Prohibition......................................................149
		Pre-charging.............................................................150
		During Charging..........................................................150
		After Charging...........................................................151
	Battery Maintenance..........................................................152
		Each Week................................................................152
		Each Month...............................................................153
		Daily Service/Safety Checks..............................................154
Maintenance......................................................................156
	General......................................................................156
	Safety Regulations with Maintenance Work.....................................156
	Maintenance Work that can be Carried out by You..............................158
	Maintenance Work that may be Carried out by Trained Maintenance Personnel....158
	Other Service and Repair Work................................................158
	Cleaning and Washing.........................................................159
		General..................................................................159
		External Cleaning........................................................159
		Electrical Components....................................................160
	Maintenance Chart............................................................161
	Lubrication Chart............................................................165
	Approved Oils and Grease.....................................................166
Transporting and Storing the Truck...............................................167
	The RRX35/RSX40/RRX45/RSX50 Truck's Dimensions and Weight....................167
	The RDX30 Truck's Dimensions and Weight......................................168
	Lifting the Truck............................................................168
	Towing and Transporting a Disabled Truck.....................................169
	Storing the Truck............................................................170
		Battery..................................................................170
		Hydraulic System.........................................................170
		Drive Unit...............................................................170
		Starting After a Period of Disuse........................................170
Recycling/Discarding.............................................................171
	Discarding the Battery.......................................................171
	Scrapping the Truck..........................................................171
		Chassis..................................................................171
		Hydraulic System.........................................................172
		Electrical System........................................................172
Back Cover.......................................................................175
Front Cover......................................................................176
Operator's Warning...............................................................177
Foreword.........................................................................178
Table of Contents................................................................179
Safety Regulations...............................................................181
	Warning Symbols..............................................................181
	Prohibitory Symbols..........................................................182
	Ordinance Symbols............................................................182
	General Safety Regulations...................................................183
		Control..................................................................183
		Operating the Truck......................................................184
		Operator's Responsibility................................................185
		Working Area.............................................................186
		Driving and Conduct While Driving........................................187
		Handling Loads...........................................................189
		Parking the Truck........................................................190
		Handling the Battery.....................................................191
		Maintenance and Repair...................................................192
Warning and Information Signs....................................................193
	Warning Decals...............................................................194
Presentation of Truck............................................................195
	Application Area for BT's Trucks.............................................195
	Prohibited Applications for BT's Trucks......................................195
	Truck Data...................................................................196
	Truck Battery Dimensions.....................................................197
	RRX35 Truck Dimensions.......................................................198
	RRX45 Truck Dimensions.......................................................199
	RDX30 Truck Dimensions.......................................................200
	RSX40 Truck Dimensions.......................................................201
	RSX50 Truck Dimensions.......................................................202
	Data Plate...................................................................203
	UL Construction Type.........................................................204
Presentation of Main Components..................................................205
Controls and Instruments.........................................................207
	Emergency Stop...............................................................207
	Key Switch...................................................................208
	Horn Control.................................................................208
	Travel Speed/Direction Selector..............................................208
	Steering Wheel...............................................................209
	Hydraulic Controls...........................................................210
	Display......................................................................212
	Switches:  Lamps and Fans....................................................214
	Preset Height................................................................215
	Programming..................................................................217
		Programming a Level......................................................217
		Collection Level.........................................................217
		Leaving Level............................................................217
		Erasing Programmed Levels................................................218
	Automatic Operations.........................................................218
	Collecting a Load............................................................219
	Leaving a Load...............................................................219
	Control......................................................................220
	Error Codes..................................................................221
	Controls for Control Console Position........................................222
	Brake Pedal..................................................................223
	Height Indicator.............................................................224
Warning Codes....................................................................225
Error Codes......................................................................228
Driving..........................................................................231
	Starting the Truck...........................................................231
	Braking......................................................................233
	Steering.....................................................................234
	Parking the Truck............................................................235
Transporting Loads...............................................................236
	General......................................................................236
	Collecting a Load............................................................239
	Leaving a Load...............................................................240
Battery..........................................................................241
	Type of Battery..............................................................241
	Changing the Battery.........................................................241
	Charging the Battery.........................................................243
		General Prohibition......................................................243
		Pre-charging.............................................................244
		During Charging..........................................................244
		After Charging...........................................................245
	Battery Maintenance..........................................................246
		Each Week................................................................246
		Each Month...............................................................247
Daily Service/Safety Checks......................................................248
Maintenance......................................................................250
	General......................................................................250
	Safety Regulations with Maintenance Work.....................................250
	Maintenance Work that can be Carried out by You..............................252
	Maintenance Work that may be Carried out by Trained Maintenance Personnel....252
	Other Service and Repair Work................................................252
	Cleaning and Washing.........................................................253
		General..................................................................253
		External Cleaning........................................................253
		Cleaning the Motor Compartment...........................................253
		Electrical Components....................................................254
	Maintenance Chart............................................................255
	Lubrication Chart............................................................259
	Approved Oils and Grease.....................................................260
Transporting and Storing the Truck...............................................261
	Truck's Dimensions and Weight................................................261
	Lifting the Truck............................................................263
	Towing and Transporting a Disabled Truck.....................................264
	Storing the Truck............................................................265
		Battery..................................................................265
		Hydraulic System.........................................................265
		Drive Unit...............................................................265
		Starting After a Period of Disuse........................................265
Recycling/Discarding.............................................................266
	Discarding the Battery.......................................................266
	Scrapping the Truck..........................................................266
		Chassis..................................................................266
		Hydraulic System.........................................................267
		Electrical System........................................................267
Back Cover.......................................................................269
Front Cover......................................................................270
Operator's Warning...............................................................271
Foreword.........................................................................272
Table of Contents................................................................273
Safety Regulations...............................................................275
	Warning Symbols..............................................................275
	Prohibitory Symbols..........................................................276
	Ordinance Symbols............................................................276
	General Safety Regulations...................................................277
		Control..................................................................277
		Operating the Truck......................................................278
		Operator's Responsibility................................................279
		Working Area.............................................................280
		Driving and Conduct While Driving........................................281
		Handling Loads...........................................................283
		Parking the Truck........................................................284
		Handling the Battery.....................................................285
		Maintenance and Repair...................................................286
Warning and Information Signs....................................................287
	Warning Decals...............................................................288
Presentation of Truck............................................................289
	Application Area for BT's Trucks.............................................289
	Prohibited Applications for BT's Trucks......................................289
	Truck Data...................................................................290
	Truck Battery Dimensions.....................................................291
	Truck Dimensions.............................................................292
	Data Plate...................................................................297
	UL Construction Type.........................................................298
Presentation of Main Components..................................................299
Controls and Instruments.........................................................301
	Emergency Stop...............................................................301
	Key Switch...................................................................302
	Horn Control.................................................................302
	Travel Speed/Direction Selector..............................................302
	Steering Wheel...............................................................303
	Hydraulic Controls...........................................................304
	Display......................................................................306
	Switches:  Lamps and Fans....................................................308
	Preset Height................................................................309
	Programming..................................................................311
		Programming a Level......................................................311
		Collection Level.........................................................311
		Leaving Level............................................................311
		Erasing Programmed Levels................................................312
	Automatic Operations.........................................................312
	Collecting a Load............................................................313
	Leaving a Load...............................................................313
	Control......................................................................314
	Error Codes..................................................................315
	Controls for Control Console Position........................................316
	Brake Pedal..................................................................317
	Height Indicator.............................................................318
Warning Codes....................................................................319
Error Codes......................................................................322
Driving..........................................................................325
	Starting the Truck...........................................................325
	Braking......................................................................327
	Steering.....................................................................328
	Parking the Truck............................................................329
Transporting Loads...............................................................330
	General......................................................................330
	Collecting a Load............................................................333
	Leaving a Load...............................................................334
Battery..........................................................................335
	Type of Battery..............................................................335
	Changing the Battery.........................................................335
	Charging the Battery.........................................................337
		General Prohibition......................................................337
		Pre-charging.............................................................338
		During Charging..........................................................338
		After Charging...........................................................339
	Battery Maintenance..........................................................340
		Each Week................................................................340
		Each Month...............................................................341
Daily Service/Safety Checks......................................................342
Maintenance......................................................................344
	General......................................................................344
	Safety Regulations with Maintenance Work.....................................344
	Maintenance Work that can be Carried out by You..............................346
	Maintenance Work that may be Carried out by Trained Maintenance Personnel....346
	Other Service and Repair Work................................................346
	Cleaning and Washing.........................................................347
		General..................................................................347
		External Cleaning........................................................347
		Cleaning the Motor Compartment...........................................347
		Electrical Components....................................................348
	Maintenance Chart............................................................349
	Lubrication Chart............................................................353
	Approved Oils and Grease.....................................................354
Transporting and Storing the Truck...............................................355
	Truck's Dimensions and Weight................................................355
	Lifting the Truck............................................................357
	Towing and Transporting a Disabled Truck.....................................358
	Storing the Truck............................................................359
		Battery..................................................................359
		Hydraulic System.........................................................359
		Drive Unit...............................................................359
		Starting After a Period of Disuse........................................359
Recycling/Discarding.............................................................360
	Discarding the Battery.......................................................360
	Scrapping the Truck..........................................................360
		Chassis..................................................................360
		Hydraulic System.........................................................361
		Electrical System........................................................361
Back Cover.......................................................................363

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