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BT Prime Mover TMX Operator’s Manuals – PDF DOWNLOAD
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BT Prime Mover TMX Operator’s Manuals – PDF DOWNLOAD
303045-000 1994_June
303045-000 1994_December
303045-001 1995_April
303045-002 1995_October
303045-003 1996_January
303045-003 1997_October
303045-003 1998_June
303045-003 1998_October
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Description
BT Prime Mover TMX Operator’s Manuals – PDF DOWNLOAD
FILE DETAILS:
BT Prime Mover TMX Operator’s Manuals – PDF DOWNLOAD
Language : English
Pages : 402
Downloadable : Yes
File Type : PDF
303045-000 1994_June
303045-000 1994_December
303045-001 1995_April
303045-002 1995_October
303045-003 1996_January
303045-003 1997_October
303045-003 1998_June
303045-003 1998_October
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime Mover TMX Operator’s Manuals – PDF DOWNLOAD
TMX Operator's Welcome............................................................... 1 303045-000 1994_December............................................................. 2 Front Cover...................................................................... 2 Important Notice................................................................. 3 Foreword......................................................................... 4 Table of Contents................................................................ 5 Drive Safely..................................................................... 6 Introduction..................................................................... 7 To New BT Prime-Mover Owners................................................. 7 Preliminary Service.............................................................. 8 Right, Left, Front and Rear Sides............................................ 8 Operator......................................................................... 9 Operating Practices.............................................................. 10 Operating Rules and Instructions............................................. 10 Operator Qualifications.................................................. 10 Operator Training........................................................ 11 Operator Responsibility.................................................. 11 When a Powered Industrial Truck is Traveling............................. 12 Loading.................................................................. 14 Operator Prechecks and Inspection........................................ 14 Data Plate and Decals............................................................ 16 Operating Warnings........................................................... 17 Parking Brake Warning........................................................ 18 Warning Decals............................................................... 18 Controls and Equipment........................................................... 19 The Control Handle........................................................... 19 Horn Switch.............................................................. 20 Direction and Speed...................................................... 20 Brake Lever Controls..................................................... 21 Parking Brake Lever.................................................. 21 Braking Using Plugging Function...................................... 22 Dash Panel Assembly.......................................................... 23 Emergency Disconnect Button.............................................. 24 Key Switch............................................................... 24 Battery Discharge Indicator/Hourmeter Dash Display....................... 25 Battery Discharge Indicator/Hourmeter................................ 25 BDI/Hourmeter with Lift Interrupt.................................... 25 Before Operation Inspection...................................................... 26 Rearward Travel.............................................................. 27 Forward Travel............................................................... 27 Operation........................................................................ 29 Stopping Unit................................................................ 29 Parking.......................................................................... 30 Battery Retainment/Care.......................................................... 31 Adding Water................................................................. 32 Cleaning Terminals & Cable Connections....................................... 32 Specifications and Lubrications.................................................. 33 Service Intervals................................................................ 34 Field Modifications.............................................................. 35 Back Cover....................................................................... 37 303045-000 1994_June................................................................. 38 Front Cover...................................................................... 38 Important Notice................................................................. 39 Foreword......................................................................... 40 Table of Contents................................................................ 41 Drive Safely..................................................................... 42 Introduction..................................................................... 43 To New BT Prime-Mover Owners................................................. 43 Preliminary Service.............................................................. 44 Right, Left, Front and Rear Sides............................................ 44 Operator......................................................................... 45 Operating Practices.............................................................. 46 Operating Rules and Instructions............................................. 46 Operator Qualifications.................................................. 46 Operator Training........................................................ 47 Operator Responsibility.................................................. 47 When a Powered Industrial Truck is to be Left Unattended................. 48 When a Powered Industrial Truck is Traveling............................. 48 Loading.................................................................. 50 Operator Prechecks and Inspection........................................ 50 Data Plate and Decals............................................................ 52 Operating Warnings........................................................... 53 Warning Decals............................................................... 54 Controls and Equipment........................................................... 55 The Control Handle........................................................... 55 Brake Lever Controls......................................................... 56 Parking Brake Lever...................................................... 56 Braking Using Plugging Function.......................................... 57 Key Switch................................................................... 58 Emergency Disconnect Button.................................................. 58 Battery Discharge Indicator/Hourmeter Dash Display........................... 59 Battery Discharge Indicator/Hourmeter.................................... 59 Before Operation Inspection...................................................... 60 Rearward Travel.............................................................. 61 Forward Travel............................................................... 61 Operation........................................................................ 63 Stopping Unit................................................................ 63 Parking.......................................................................... 64 Battery Retainment/Care.......................................................... 65 Adding Water................................................................. 66 Cleaning Terminals & Cable Connections....................................... 66 Specifications and Lubrications.................................................. 67 Service Intervals................................................................ 68 Field Modifications.............................................................. 69 Back Cover....................................................................... 71 303045-001 1995_April................................................................ 72 Front Cover...................................................................... 72 Important Notice................................................................. 73 Foreword......................................................................... 74 Table of Contents................................................................ 75 Drive Safely..................................................................... 76 Introduction..................................................................... 77 To New BT Prime-Mover Owners................................................. 77 Preliminary Service.............................................................. 78 Right, Left, Front and Rear Sides............................................ 78 Operator......................................................................... 79 Operating Practices.............................................................. 80 Operating Rules and Instructions............................................. 80 Operator Qualifications.................................................. 80 Operator Training........................................................ 81 Operator Responsibility.................................................. 81 When a Powered Industrial Truck is to be Left Unattended................. 82 When a Powered Industrial Truck is Traveling............................. 82 Loading.................................................................. 84 Operator Prechecks and Inspection........................................ 84 Data Plate and Decals............................................................ 86 Operating Warnings........................................................... 87 Parking Brake Warning........................................................ 88 Warning Decals............................................................... 88 Controls and Equipment........................................................... 89 The Control Handle........................................................... 89 Horn Switch.............................................................. 90 Direction and Speed...................................................... 90 Brake Lever Controls..................................................... 91 Braking Using Plugging Function...................................... 92 Dash Panel Assembly.......................................................... 93 Emergency Disconnect Button.............................................. 94 Key Switch............................................................... 94 Battery Discharge Indicator/Hourmeter Dash Display....................... 95 Battery Discharge Indicator/Hourmeter................................ 95 BDI/Hourmeter with Lift Interrupt.................................... 95 Before Operation Inspection...................................................... 96 Rearward Travel.............................................................. 97 Forward Travel............................................................... 97 Operation........................................................................ 99 Stopping Unit................................................................ 99 Parking..........................................................................100 Battery Retainment/Care..........................................................101 Adding Water.................................................................102 Cleaning Terminals & Cable Connections.......................................102 Specifications and Lubrications..................................................103 Service Intervals................................................................104 Field Modifications..............................................................105 Back Cover.......................................................................107 303045-002 1995_October..............................................................108 Front Cover......................................................................108 Important Notice.................................................................109 Foreword.........................................................................110 Table of Contents................................................................111 Drive Safely.....................................................................112 Introduction.....................................................................113 To New BT Prime-Mover Owners.................................................113 Preliminary Service..............................................................114 Right, Left, Front and Rear Sides............................................114 Operator.........................................................................115 Operating Practices..............................................................116 Operating Rules and Instructions.............................................116 Operator Qualifications..................................................116 Operator Training........................................................117 Operator Responsibility..................................................117 When a Powered Industrial Truck is to be Left Unattended.................118 When a Powered Industrial Truck is Traveling.............................118 Loading..................................................................120 Operator Prechecks and Inspection........................................120 Data Plate and Decals............................................................122 Operating Warnings...........................................................123 Parking Brake Warning........................................................124 Warning Decals...............................................................124 Controls and Equipment...........................................................125 The Control Handle...........................................................125 Horn Switch..............................................................126 Direction and Speed......................................................126 Brake Lever Controls.....................................................127 Braking Using Plugging Function......................................128 Dash Panel Assembly..........................................................129 Emergency Disconnect Button..............................................130 Key Switch...............................................................130 Battery Discharge Indicator/Hourmeter Dash Display.......................131 Battery Discharge Indicator/Hourmeter................................131 BDI/Hourmeter with Speed Dropout.....................................131 Before Operation Inspection......................................................132 Rearward Travel..............................................................133 Forward Travel...............................................................133 Operation........................................................................135 Stopping Unit................................................................135 Parking..........................................................................136 Battery Retainment/Care..........................................................137 Adding Water.................................................................138 Cleaning Terminals & Cable Connections.......................................138 Specifications and Lubrications..................................................139 Service Intervals................................................................140 Field Modifications..............................................................141 Back Cover.......................................................................143 303045-003 1996_January..............................................................144 Front Cover......................................................................144 Important Notice.................................................................145 Foreword.........................................................................146 Table of Contents................................................................147 Drive Safely.....................................................................148 Introduction.....................................................................149 To New BT Prime-Mover Owners.................................................149 Preliminary Service..............................................................150 Right, Left, Front and Rear Sides............................................150 Operator.........................................................................151 Operating Practices..............................................................152 Operating Rules and Instructions.............................................152 Operator Qualifications..................................................152 Operator Training........................................................153 Operator Responsibility..................................................153 When a Powered Industrial Truck is to be Left Unattended.................154 When a Powered Industrial Truck is Traveling.............................154 Loading..................................................................156 Operator Prechecks and Inspection........................................156 Data Plate and Decals............................................................158 Operating Warnings...........................................................159 Parking Brake Warning........................................................160 Warning Decals...............................................................160 Controls and Equipment...........................................................161 The Control Handle...........................................................161 Horn Switch..............................................................162 Direction and Speed......................................................162 Brake Lever Controls.....................................................163 Parking Brake Lever..................................................163 Braking Using Plugging Function......................................164 Dash Panel Assembly..........................................................165 Emergency Disconnect Button..............................................166 Key Switch...............................................................166 Battery Discharge Indicator/Hourmeter Dash Display.......................167 Battery Discharge Indicator/Hourmeter................................167 BDI/Hourmeter with Lift Interrupt....................................167 Tilting Control Handle.......................................................168 Before Operation Inspection......................................................169 Rearward Travel..............................................................170 Forward Travel...............................................................170 Operation........................................................................172 Stopping Unit................................................................172 Parking..........................................................................173 Battery Retainment/Care..........................................................174 Adding Water.................................................................175 Terminals & Cable Connections................................................175 Specifications and Lubrications..................................................176 Service Intervals................................................................177 Field Modifications..............................................................178 Back Cover.......................................................................179 303045-003 1997_October..............................................................180 Front Cover......................................................................180 Operator's Warning...............................................................181 Foreword.........................................................................182 Table of Contents................................................................183 Safety Regulations...............................................................185 Warning Symbols..............................................................185 Prohibitory Symbols..........................................................186 Ordinance Symbols............................................................186 General Safety Regulations...................................................187 Control..................................................................187 Operating the Truck......................................................188 Operator's Responsibility................................................189 Working Area.............................................................190 Driving and Conduct While Driving........................................191 Handling Loads...........................................................193 Parking the Truck........................................................194 Handling the Battery.....................................................195 Maintenance and Repair...................................................196 Warning and Information Signs....................................................197 Warning Decals...............................................................198 Presentation of Truck............................................................199 Application Area for BT's Trucks.............................................200 Prohibited Applications for BT's Trucks......................................200 Truck Data...................................................................201 TMX Truck Dimensions.........................................................202 Data Plate...................................................................203 Presentation of Main Components..................................................204 Controls and Instruments.........................................................206 Control Handle...............................................................206 Horn.....................................................................207 Travel Direction Selector and Speed Control..............................207 Brake Lever Controls.....................................................208 Braking Using Plugging Function......................................209 Dash Controls and Locations..................................................210 Emergency Disconnect Switch..............................................210 Key Switch...............................................................211 BDI/Hourmeter with Travel Interrupt......................................212 Battery Discharge Indicator..............................................212 Hourmeter................................................................213 Adjustable Tilting Control Handle............................................213 Driving..........................................................................214 Starting the Truck...........................................................215 Braking......................................................................217 Steering.....................................................................219 Parking the Truck............................................................220 Transporting Loads...............................................................221 General......................................................................221 Collecting a Load............................................................224 Leaving a Load...............................................................225 Battery..........................................................................227 Type of Battery..............................................................227 Changing the Battery.........................................................227 Charging the Battery.........................................................229 General Prohibition......................................................229 Pre-charging.............................................................230 During Charging..........................................................230 After Charging...........................................................231 Battery Maintenance..........................................................232 Each Week................................................................232 Each Month...............................................................233 Daily Service/Safety Checks......................................................234 Special Equipment............................................................236 Maintenance......................................................................237 General Information..........................................................237 Safety Regulations with Maintenance Work.....................................237 Maintenance Work that can be Carried out by You..............................240 Maintenance Work that may be Carried out by Trained Maintenance Personnel....240 Other Service and Repair Work................................................240 Cleaning and Washing.........................................................241 General..................................................................241 External Cleaning........................................................241 Cleaning the Motor Compartment...........................................241 Electrical Components....................................................242 Maintenance Chart............................................................243 Lubrication Chart............................................................246 Approved Oils and Grease.....................................................247 Transporting and Storing the Truck...............................................248 The TMX Truck's Dimensions and Weight........................................248 Lifting the Truck............................................................248 Towing and Transporting a Disabled Truck.....................................249 Storing the Truck............................................................250 Battery..................................................................250 Hydraulic System.........................................................250 Drive Unit...............................................................250 Starting After a Period of Disuse........................................250 Recycling/Discarding.............................................................251 Discarding the Battery.......................................................251 Scrapping the Truck..........................................................251 Chassis..................................................................251 Electrical System........................................................252 Back Cover.......................................................................254 303045-003 1998_June.................................................................255 Front Cover......................................................................255 Operator's Warning...............................................................256 Foreword.........................................................................257 Table of Contents................................................................258 Safety Regulations...............................................................260 Warning Symbols..............................................................260 Prohibitory Symbols..........................................................261 Ordinance Symbols............................................................261 General Safety Regulations...................................................262 Control..................................................................262 Operating the Truck......................................................263 Operator's Responsibility................................................264 Working Area.............................................................265 Driving and Conduct While Driving........................................266 Handling Loads...........................................................268 Parking the Truck........................................................269 Handling the Battery.....................................................270 Maintenance and Repair...................................................271 Warning and Information Signs....................................................272 Warning Decals...............................................................273 Presentation of Truck............................................................274 Application Area for BT's Trucks.............................................275 Prohibited Applications for BT's Trucks......................................275 Truck Data...................................................................276 Truck Battery Dimensions.....................................................276 Truck Dimensions.............................................................277 Data Plate...................................................................278 Presentation of Main Components..................................................280 Controls and Instruments.........................................................282 Control Handle...............................................................282 Horn.....................................................................283 Travel Direction Selector and Speed Control..............................283 Brake Lever Controls.....................................................284 Braking Using Plugging Function......................................285 Dash Controls and Locations..................................................286 Emergency Disconnect Switch..............................................286 Key Switch...............................................................287 BDI/Hourmeter with Travel Interrupt......................................288 Battery Discharge Indicator..............................................288 Hourmeter................................................................289 Adjustable Tilting Control Handle............................................289 Driving..........................................................................290 Starting the Truck...........................................................291 Braking......................................................................293 Steering.....................................................................295 Parking the Truck............................................................296 Transporting Loads...............................................................297 General......................................................................297 Collecting a Load............................................................300 Leaving a Load...............................................................301 Battery..........................................................................302 Type of Battery..............................................................302 Changing the Battery.........................................................302 Charging the Battery.........................................................304 General Prohibition......................................................304 Pre-charging.............................................................305 During Charging..........................................................305 After Charging...........................................................306 Battery Maintenance..........................................................307 Each Week................................................................307 Each Month...............................................................308 Daily Service/Safety Checks......................................................309 Special Equipment............................................................311 Maintenance......................................................................312 General Information..........................................................312 Safety Regulations with Maintenance Work.....................................312 Maintenance Work that can be Carried out by You..............................315 Maintenance Work that may be Carried out by Trained Maintenance Personnel....315 Other Service and Repair Work................................................315 Cleaning and Washing.........................................................316 General..................................................................316 External Cleaning........................................................316 Cleaning the Motor Compartment...........................................316 Electrical Components....................................................317 Maintenance Chart............................................................318 Lubrication Chart............................................................321 Approved Oils and Grease.....................................................322 Transporting and Storing the Truck...............................................323 The TMX Truck's Dimensions and Weight........................................323 Lifting the Truck............................................................323 Towing and Transporting a Disabled Truck.....................................324 Storing the Truck............................................................325 Battery..................................................................325 Hydraulic System\........................................................325 Drive Unit...............................................................325 Starting After a Period of Disuse........................................325 Recycling/Discarding.............................................................326 Discarding the Battery.......................................................326 Scrapping the Truck..........................................................326 Chassis..................................................................326 Electrical System........................................................327 Back Cover.......................................................................328 303045-003 1998_October..............................................................329 Front Cover......................................................................329 Operator's Warning...............................................................330 Foreword.........................................................................331 Table of Contents................................................................332 Safety Regulations...............................................................334 Warning Symbols..............................................................334 Prohibitory Symbols..........................................................335 Ordinance Symbols............................................................335 General Safety Regulations...................................................336 Control..................................................................336 Operating the Truck......................................................337 Operator's Responsibility................................................338 Working Area.............................................................339 Driving and Conduct While Driving........................................340 Handling Loads...........................................................342 Parking the Truck........................................................343 Handling the Battery.....................................................344 Maintenance and Repair...................................................345 Warning and Information Signs....................................................346 Warning Decals...............................................................347 Presentation of Truck............................................................348 Application Area for BT's Trucks.............................................349 Prohibited Applications for BT's Trucks......................................349 Truck Data...................................................................350 Truck Battery Dimensions.....................................................350 Truck Dimensions.............................................................351 Data Plate...................................................................352 Presentation of Main Components..................................................354 Controls and Instruments.........................................................356 Control Handle...............................................................356 Horn.....................................................................357 Travel Direction Selector and Speed Control..............................357 Brake Lever Controls.....................................................358 Braking Using Plugging Function......................................359 Dash Controls and Locations..................................................360 Emergency Disconnect Switch..............................................360 Key Switch...............................................................361 BDI/Hourmeter with Travel Interrupt......................................362 Battery Discharge Indicator..............................................362 Hourmeter................................................................363 Adjustable Tilting Control Handle............................................363 Driving..........................................................................364 Starting the Truck...........................................................365 Braking......................................................................367 Steering.....................................................................369 Parking the Truck............................................................370 Transporting Loads...............................................................371 General......................................................................371 Collecting a Load............................................................374 Leaving a Load...............................................................375 Battery..........................................................................376 Type of Battery..............................................................376 Changing the Battery.........................................................376 Charging the Battery.........................................................378 General Prohibition......................................................378 Pre-charging.............................................................379 During Charging..........................................................379 After Charging...........................................................380 Battery Maintenance..........................................................381 Each Week................................................................381 Each Month...............................................................382 Daily Service/Safety Checks......................................................383 Special Equipment............................................................385 Maintenance......................................................................386 General Information..........................................................386 Safety Regulations with Maintenance Work.....................................386 Maintenance Work that can be Carried out by You..............................389 Maintenance Work that may be Carried out by Trained Maintenance Personnel....389 Other Service and Repair Work................................................389 Cleaning and Washing.........................................................390 General..................................................................390 External Cleaning........................................................390 Cleaning the Motor Compartment...........................................390 Electrical Components....................................................391 Maintenance Chart............................................................392 Lubrication Chart............................................................395 Approved Oils and Grease.....................................................396 Transporting and Storing the Truck...............................................397 The TMX Truck's Dimensions and Weight........................................397 Lifting the Truck............................................................397 Towing and Transporting a Disabled Truck.....................................398 Storing the Truck............................................................399 Battery..................................................................399 Hydraulic System.........................................................399 Drive Unit...............................................................399 Starting After a Period of Disuse........................................399 Recycling/Discarding.............................................................400 Discarding the Battery.......................................................400 Scrapping the Truck..........................................................400 Chassis..................................................................400 Electrical System........................................................401 Back Cover.......................................................................402
DESCRIPTION:
BT Prime Mover TMX Operator’s Manuals – PDF DOWNLOAD
- Federal and State laws require that operators be completely trained in the safe operations of lift trucks.
- Before you start operating this lift truck, make sure that you understand all driving procedures. It is important to operate your lift truck safely and efficiently.
- This manual will help you learn how to operate your lift truck.
- This manual describes the controls, special features and the functions of each control.
- This manual is not a training manual. It is a guide to help authorized operators safely operate a lift truck. Illustrations in this manual show the operator correct procedures for checking, starting, operating, and stopping the lift truck.
- This lift truck is built to take hard work, but not abuse. This lift truck is built to be dependable, but, as with any lift truck, it is only as efficient as the operator and the persons responsible for maintaining it.
S.S 08/01/2025
