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BT PRIME MOVER WRX30 MASTER PARTS MANUALS – PDF DOWNLOAD
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BT PRIME MOVER WRX30 MASTER PARTS MANUALS – PDF DOWNLOAD
308539-000 1998_August
308539-000 1998_November
308539-000 1999_June
308539-000 1999_October
308539-000 2001_August
308539-000 2002_January
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Description
BT PRIME MOVER WRX30 MASTER PARTS MANUALS – PDF DOWNLOAD
FILE DETAILS:
BT PRIME MOVER WRX30 MASTER PARTS MANUALS – PDF DOWNLOAD
Language : English
Pages : 1361
Downloadable : Yes
File Type : PDF
308539-000 1998_August
308539-000 1998_November
308539-000 1999_June
308539-000 1999_October
308539-000 2001_August
308539-000 2002_January
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT PRIME MOVER WRX30 MASTER PARTS MANUALS – PDF DOWNLOAD
WRX Master Welcome...................................................................... 1 308539-000 1998_August.................................................................. 2 Front Cover......................................................................... 2 Parts Ordering Instructions......................................................... 3 General Information................................................................. 4 Index............................................................................... 8 0000 Chassis........................................................................ 12 0300-000 Frame / Chassis........................................................ 14 0340-000 Inspection covers...................................................... 16 0340-100 Inspection covers (“EE” electrical box)................................ 18 0370-000 Counter balance weight................................................. 20 0390-200 Battery compartment parts (13.3 in. [338 mm] battery).................. 22 0640-000 Drivers controls (Two spool valve handle).............................. 24 0641-000 Drivers controls (Speed and direction)................................. 26 0820-000 Finger / toe guards.................................................... 28 0841-000 Driver protection (Reverser)........................................... 30 0850-000 Signs, warnings........................................................ 32 1000 Motor.......................................................................... 34 1750-000 Pump motor............................................................. 36 1760-000 Drive motor Serial Number 25268000 - 27108000.......................... 38 1760-001 Drive motor Serial Number 27108001 - UP................................ 40 2000 Transmission / Drive Gear...................................................... 42 2550-000 Mechanical drive gear unit............................................. 44 3000 Brake / Wheel System........................................................... 46 3300-000 Parking brake system................................................... 48 3360-000 Brake drum / disc assembly............................................. 50 3530-000 Drive wheel............................................................ 52 3540-000 Support / swivel wheel................................................. 54 3550-000 Load wheels............................................................ 56 3560-000 Caster assembly........................................................ 58 4000 Steering System................................................................ 60 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100..... 62 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP........... 64 4111-000 Steering arm / wheel (Control head assembly)........................... 66 4180-000 Steering / radial bearing.............................................. 68 5000 Electrical System.............................................................. 70 5161-000 Horn................................................................... 72 5181-000 Static strap........................................................... 74 5190-000 Battery connector...................................................... 76 5191-000 Battery pack connector................................................. 78 5192-000 200 Amp system line contactor.......................................... 80 5192-100 200/300 Amp system “EE” line contactor................................. 82 5230-000 Voltage / battery indicator............................................ 84 5290-000 Hourmeter / speedometer................................................ 86 5310-000 Start / stop switch.................................................... 88 5330-000 Speed controls......................................................... 90 5390-000 Control cables / harnesses............................................. 92 5430-000 Motor power cables..................................................... 94 5460-000 Transistor panel....................................................... 96 5510-000 Micro switches......................................................... 98 5590-000 Control cables, harness (Two stage mast)............................... 100 5590-100 Control cables, harness (Three stage mast)............................. 102 5610-000 Pump contactor......................................................... 104 6000 Hydraulic System............................................................... 106 6100-000 Hydraulic pump (Model # DM-1005)....................................... 108 6100-001 Hydraulic pump (Model # DM-1006)....................................... 110 6110-001 Hydraulic tank......................................................... 112 6120-000 Hoses, pipes, connections, mounting points (Two spool valve)........... 114 6124-000 Two stage mast lines................................................... 116 6124-001 Two stage mast lines................................................... 118 6124-100 Three stage mast lines................................................. 120 6125-100 Two stage mast reach supply lines...................................... 122 6125-200 Three stage mast reach supply lines.................................... 124 6126-000 Reach supply lines..................................................... 126 6127-000 Reach, tilt cylinder hoses............................................. 128 6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 - 28077001.... 130 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - UP.......... 132 6129-000 Reach, reach cylinders hoses........................................... 134 6160-100 Two spool control valve................................................ 136 6170-000 Pressure / flow control valve.......................................... 138 6220-000 Control valve (Manifold assembly with No Sideshifter).................. 140 6220-100 Control valve (Manifold assembly With Sideshifter)..................... 142 6610-100 Two stage mast lift cylinder........................................... 144 6610-200 Three stage mast staging cylinder...................................... 146 6620-200 Three stage mast freelift cylinder..................................... 148 6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002.............. 150 6650-001 Reach cylinder assembly Serial Number 28112003 - UP.................... 152 6660-000 Tilt Cylinder assembly................................................. 154 7000 Operating Function - Lifting Device............................................ 156 7110-000 Two stage mast......................................................... 158 7110-100 Three stage mast....................................................... 160 7170-000 Two / Three stage mast lifting gear.................................... 162 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................. 164 7210-001 Sideshifter assembly Serial Number 28077002 - UP....................... 166 7240-000 Reach unit............................................................. 168 7410-000 Fork assembly.......................................................... 170 8000 Peripheral / Installation Equipment............................................ 172 9000 Options / Attachments.......................................................... 174 9370-000 Warning lights / alarm................................................. 176 9390-000 Positioning equipment.................................................. 178 9500-000 Extra mechanical equipment............................................. 180 9660-000 Electrical heater...................................................... 182 10000 Tools......................................................................... 184 10010-00 Electrical controllers (Handset)....................................... 186 10020-00 Special tools and lubrications......................................... 188 Back Cover.......................................................................... 189 308539-000 1998_November................................................................ 190 Front Cover......................................................................... 190 Parts Ordering Instructions......................................................... 191 General Information................................................................. 192 Index............................................................................... 196 0000 Chassis........................................................................ 200 0300-000 Frame / Chassis........................................................ 202 0340-000 Inspection covers...................................................... 204 0340-100 Inspection covers (“EE” electrical box)................................ 206 0370-000 Counter balance weight................................................. 208 0390-200 Battery compartment parts (13.3 in. [338 mm] battery).................. 210 0640-000 Drivers controls (Two spool valve handle).............................. 212 0641-000 Drivers controls (Speed and direction)................................. 214 0820-000 Finger / toe guards.................................................... 216 0841-000 Driver protection (Reverser)........................................... 218 0850-000 Signs, warnings........................................................ 220 1000 Motor.......................................................................... 222 1750-000 Pump motor............................................................. 224 1760-000 Drive motor Serial Number 25268000 - 27108000.......................... 226 1760-001 Drive motor Serial Number 27108001 - UP................................ 228 2000 Transmission/Drive Gear........................................................ 230 2550-000 Mechanical drive gear unit............................................. 232 3000 Brake/Wheel System............................................................. 234 3300-000 Parking brake system................................................... 236 3360-000 Brake drum / disc assembly............................................. 238 3530-000 Drive wheel............................................................ 240 3540-000 Support / swivel wheel................................................. 242 3550-000 Load wheels............................................................ 244 3560-000 Caster assembly........................................................ 246 4000 Steering System................................................................ 248 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100..... 250 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP........... 252 4111-000 Steering arm / wheel (Control head assembly)........................... 254 4180-000 Steering / radial bearing.............................................. 256 5000 Electrical System.............................................................. 258 5161-000 Horn................................................................... 260 5181-000 Static strap........................................................... 262 5190-000 Battery connector...................................................... 264 5191-000 Battery pack connector................................................. 266 5192-000 200 Amp system line contactor.......................................... 268 5192-100 200/300 Amp system “EE” line contactor................................. 270 5230-000 Voltage / battery indicator............................................ 272 5290-000 Hourmeter / speedometer................................................ 274 5310-000 Start / stop switch.................................................... 276 5330-000 Speed controls......................................................... 278 5390-000 Control cables / harnesses............................................. 280 5430-000 Motor power cables..................................................... 282 5460-000 Transistor panel....................................................... 284 5510-000 Micro switches......................................................... 286 5590-000 Control cables, harness (Two stage mast)............................... 288 5590-100 Control cables, harness (Three stage mast)............................. 290 5610-000 Pump contactor......................................................... 292 6000 Hydraulic System............................................................... 294 6100-000 Hydraulic pump (Model # DM-1005)....................................... 296 6100-001 Hydraulic pump (Model # DM-1006)....................................... 298 6110-001 Hydraulic tank......................................................... 300 6120-000 Hoses, pipes, connections, mounting points (Two spool valve)........... 302 6124-000 Two stage mast lines................................................... 304 6124-001 Two stage mast lines................................................... 306 6124-100 Three stage mast lines................................................. 308 6125-100 Two stage mast reach supply lines...................................... 310 6125-200 Three stage mast reach supply lines.................................... 312 6126-000 Reach supply lines..................................................... 314 6127-000 Reach, tilt cylinder hoses............................................. 316 6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 - 28077001.... 318 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - UP.......... 320 6129-000 Reach, reach cylinders hoses........................................... 322 6160-100 Two spool control valve................................................ 324 6170-000 Pressure / flow control valve.......................................... 326 6220-000 Control valve (Manifold assembly with No Sideshifter).................. 328 6220-100 Control valve (Manifold assembly With Sideshifter)..................... 330 6610-100 Two stage mast lift cylinder........................................... 332 6610-200 Three stage mast staging cylinder...................................... 334 6620-200 Three stage mast freelift cylinder..................................... 336 6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002.............. 338 6650-001 Reach cylinder assembly Serial Number 28112003 - UP.................... 340 6660-000 Tilt Cylinder assembly................................................. 342 7000 Operating Function - Lifting Device............................................ 344 7110-000 Two stage mast......................................................... 346 7110-100 Three stage mast....................................................... 348 7170-000 Two / Three stage mast lifting gear.................................... 350 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................. 352 7210-001 Sideshifter assembly Serial Number 28077002 - UP....................... 354 7240-000 Reach unit............................................................. 356 7410-000 Fork assembly.......................................................... 358 8000 Peripheral / Installation Equipment............................................ 360 9000 Options / Attachments.......................................................... 362 9370-000 Warning lights / alarm................................................. 364 9390-000 Positioning equipment.................................................. 366 9500-000 Extra mechanical equipment............................................. 368 9660-000 Electrical heater...................................................... 370 10000 Tools......................................................................... 372 10010-00 Electrical controllers (Handset)....................................... 374 10020-00 Special tools and lubrications......................................... 376 Numerical Index..................................................................... 378 Back Cover.......................................................................... 391 308539-000 1999_June.................................................................... 392 Front Cover......................................................................... 392 Parts Ordering Instructions......................................................... 393 General Information................................................................. 394 0000 Chassis........................................................................ 402 0300-000 Frame / Chassis........................................................ 404 0340-000 Inspection covers...................................................... 406 0342-000 Inspection covers (“EE” electrical box)................................ 408 0370-000 Counter balance weight................................................. 410 0390-200 Battery compartment parts (13.3 in. [338 mm] battery).................. 412 0640-000 Drivers controls (Two spool valve handle).............................. 414 0641-000 Drivers controls (Speed and direction)................................. 416 0820-000 Finger / toe guards.................................................... 418 0840-000 Driver protection (Reverser)........................................... 420 0850-000 Signs, warnings........................................................ 422 1000 Motors......................................................................... 424 1750-000 Pump motor............................................................. 426 1760-000 Drive motor Serial Number 25268000 - 27108000.......................... 428 1760-001 Drive motor Serial Number 27108001 - UP................................ 430 2000 Transmission / Drive Gear...................................................... 432 2550-000 Mechanical drive gear unit............................................. 434 3000 Brake / Wheel System........................................................... 436 3300-000 Parking brake system................................................... 438 3360-000 Brake drum / disc assembly............................................. 440 3530-000 Drive wheel............................................................ 442 3540-000 Support / swivel wheel................................................. 444 3550-000 Load wheels............................................................ 446 3560-000 Caster assembly........................................................ 448 4000 Steering System................................................................ 450 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100..... 452 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP........... 454 4111-000 Steering arm / wheel (Control head assembly)........................... 456 4180-000 Steering / radial bearing.............................................. 458 5000 Electrical System.............................................................. 460 5161-000 Horn................................................................... 462 5180-000 Static strap........................................................... 464 5190-000 Battery connector...................................................... 466 5191-000 Battery pack connector................................................. 468 5192-000 200 Amp system line contactor.......................................... 470 5192-100 200/300 Amp system “EE” line contactor................................. 472 5230-000 Voltage / battery indicator............................................ 474 5290-000 Hourmeter / speedometer................................................ 476 5310-000 Start / stop switch.................................................... 478 5330-000 Speed controls......................................................... 480 5390-000 Control cables / harnesses............................................. 482 5430-000 Motor power cables..................................................... 484 5460-000 Transistor panel....................................................... 486 5510-000 Micro switches......................................................... 488 5590-000 Control cables, harness (Two stage mast)............................... 490 5590-100 Control cables, harness (Three stage mast)............................. 492 5610-000 Pump contactor......................................................... 494 6000 Hydraulic System............................................................... 496 6100-000 Hydraulic pump (Model # DM-1005)....................................... 498 6100-001 Hydraulic pump (Model # DM-1006)....................................... 500 6110-001 Hydraulic tank......................................................... 502 6120-000 Hoses, pipes, connections, mounting points............................. 504 6120-001 Hoses, pipes, connections, mounting points............................. 506 6124-000 Two stage mast lines................................................... 508 6124-001 Two stage mast lines................................................... 510 6124-100 Three stage mast lines................................................. 512 6125-100 Two stage mast reach supply lines...................................... 514 6125-200 Three stage mast reach supply lines.................................... 516 6126-001 Two Stage reach supply lines........................................... 518 6126-100 Three Stage reach supply lines......................................... 520 6127-000 Reach, tilt cylinder hoses Serial Number 25268000 - 29125000........... 522 6127-001 Reach, tilt cylinder hoses Serial Number 29125001 - UP................. 524 6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 - 28077001.... 526 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - UP.......... 528 6129-000 Reach, reach cylinders hoses........................................... 530 6129-001 Reach, reach cylinders hoses........................................... 532 6160-100 Two spool control valve................................................ 534 6170-000 Pressure / flow control valve.......................................... 536 6220-000 Control valve with No Sideshifter Serial Number 27324000 - 29004000.... 538 6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP.......... 540 6220-100 Control valve With Sideshifter Serial Number 27324000 - 29004000....... 542 6220-101 Control valve With Sideshifter Serial Number 29004001 - UP............. 544 6610-100 Two stage mast lift cylinder........................................... 546 6610-200 Three stage mast staging cylinder...................................... 548 6620-200 Three stage mast freelift cylinder..................................... 550 6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002.............. 552 6650-001 Reach cylinder assembly Serial Number 28112003 - 29060000.............. 554 6650-002 Reach cylinder assembly Serial Number 29060001 - UP.................... 556 6660-000 Tilt Cylinder assembly................................................. 558 7000 Operating Function - Lifting Device............................................ 560 7110-000 Two stage mast......................................................... 562 7110-100 Three stage mast....................................................... 564 7170-000 Two / Three stage mast lifting gear.................................... 566 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................. 568 7210-001 Sideshifter assembly Serial Number 28077002 - UP....................... 570 7241-000 Reach assembly Serial Number 27324000 - 29032000....................... 572 7241-001 Reach assembly Serial Number 29032001 - 29125000....................... 574 7241-002 Reach assembly Serial Number 29125001 - UP............................. 576 7410-000 Fork assembly.......................................................... 578 8000 Peripheral / Installation Equipment............................................ 580 9000 Options / Attachments.......................................................... 582 9370-000 Warning lights / alarm................................................. 584 9390-000 Positioning equipment.................................................. 586 9500-000 Extra mechanical equipment............................................. 588 9660-000 Electrical heater...................................................... 590 10000 Tools......................................................................... 592 10010-000 Electrical controllers (Handset)...................................... 594 10020-000 Special tools and lubrications........................................ 596 11000 Numerical Index............................................................... 598 Numerical Index................................................................. 600 Back Cover.......................................................................... 613 308539-000 1999_October................................................................. 614 Front Cover......................................................................... 614 Parts Ordering Instructions......................................................... 616 General Information................................................................. 617 Index............................................................................... 622 0000 Chassis........................................................................ 626 0300-000 Frame / Chassis........................................................ 628 0340-000 Inspection covers...................................................... 630 0342-000 Inspection covers (“EE” electrical box)................................ 632 0370-000 Counter balance weight................................................. 634 0390-200 Battery compartment parts (13.3 in. [338 mm] battery).................. 636 0640-000 Drivers controls (Two spool valve handle).............................. 638 0641-000 Drivers controls (Speed and direction)................................. 640 0820-000 Finger / toe guards.................................................... 642 0840-000 Driver protection (Reverser)........................................... 644 0850-000 Signs, warnings........................................................ 646 1000 Motors......................................................................... 648 1750-000 Pump motor............................................................. 650 1760-000 Drive motor Serial Number 25268000 - 27108000.......................... 652 1760-001 Drive motor Serial Number 27108001 - UP................................ 654 2000 Transmission / Drive Gear...................................................... 656 2550-000 Mechanical drive gear unit............................................. 658 3000 Brake / Wheel System........................................................... 660 3300-000 Parking brake system................................................... 662 3360-000 Brake drum / disc assembly............................................. 664 3530-000 Drive wheel............................................................ 666 3540-000 Support / swivel wheel................................................. 668 3550-000 Load wheels............................................................ 670 3560-000 Caster assembly........................................................ 672 4000 Steering System................................................................ 674 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100..... 676 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP........... 678 4111-000 Steering arm / wheel (Control head assembly)........................... 680 4180-000 Steering / radial bearing.............................................. 682 5000 Electrical System.............................................................. 684 5161-000 Horn................................................................... 686 5180-000 Static strap........................................................... 688 5190-000 Battery connector...................................................... 690 5191-000 Battery pack connector................................................. 692 5192-000 200 Amp system line contactor.......................................... 694 5192-100 200/300 Amp system “EE” line contactor................................. 696 5230-000 Voltage / battery indicator............................................ 698 5290-000 Hourmeter / speedometer................................................ 700 5310-000 Start / stop switch.................................................... 702 5330-000 Speed controls......................................................... 704 5390-000 Control cables / harnesses............................................. 706 5430-000 Motor power cables..................................................... 708 5460-000 Transistor panel....................................................... 710 5510-000 Micro switches......................................................... 712 5590-000 Control cables, harness (Two stage mast)............................... 714 5590-100 Control cables, harness (Three stage mast)............................. 716 5610-000 Pump contactor......................................................... 718 6000 Hydraulic System............................................................... 720 6100-000 Hydraulic pump (Model # DM-1005)....................................... 722 6100-001 Hydraulic pump (Model # DM-1006)....................................... 724 6110-001 Hydraulic tank......................................................... 726 6120-000 Hoses, pipes, connections, mounting points............................. 728 6120-001 Hoses, pipes, connections, mounting points............................. 730 6124-000 Two stage mast lines................................................... 732 6124-001 Two stage mast lines................................................... 734 6124-100 Three stage mast lines................................................. 736 6125-100 Two stage mast reach supply lines...................................... 738 6125-200 Three stage mast reach supply lines.................................... 740 6126-001 Two Stage reach supply lines........................................... 742 6126-100 Three Stage reach supply lines......................................... 744 6127-000 Reach, tilt cylinder hoses Serial Number 25268000 - 29125000........... 746 6127-001 Reach, tilt cylinder hoses Serial Number 29125001 - UP................. 748 6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 - 28077001.... 750 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - UP.......... 752 6129-000 Reach, reach cylinders hoses........................................... 754 6129-001 Reach, reach cylinders hoses........................................... 756 6160-100 Two spool control valve................................................ 758 6170-000 Pressure / flow control valve.......................................... 760 6220-000 Control valve with No Sideshifter Serial Number 27324000 - 29004000.... 762 6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP.......... 764 6220-100 Control valve With Sideshifter Serial Number 27324000 - 29004000....... 766 6220-101 Control valve With Sideshifter Serial Number 29004001 - UP............. 768 6610-100 Two stage mast lift cylinder........................................... 770 6610-200 Three stage mast staging cylinder...................................... 772 6620-200 Three stage mast freelift cylinder..................................... 774 6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002.............. 776 6650-001 Reach cylinder assembly Serial Number 28112003 - 29060000.............. 778 6650-002 Reach cylinder assembly Serial Number 29060001 - UP.................... 780 6660-000 Tilt Cylinder assembly................................................. 782 7000 Operating Function - Lifting Device............................................ 784 7110-000 Two stage mast......................................................... 786 7110-100 Three stage mast....................................................... 788 7170-000 Two / Three stage mast lifting gear.................................... 790 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................. 792 7210-001 Sideshifter assembly Serial Number 28077002 - UP....................... 794 7241-000 Reach assembly Serial Number 27324000 - 29032000....................... 796 7241-001 Reach assembly Serial Number 29032001 - 29125000....................... 798 7241-002 Reach assembly Serial Number 29125001 - UP............................. 800 7410-000 Fork assembly.......................................................... 802 8000 Peripheral / Installation Equipment............................................ 804 9000 Options / Attachments.......................................................... 806 9370-000 Warning lights / alarm................................................. 808 9390-000 Positioning equipment.................................................. 810 9500-000 Extra mechanical equipment............................................. 812 9660-000 Electrical heater...................................................... 814 10000 Tools......................................................................... 816 10010-000 Electrical controllers (Handset)...................................... 818 10020-000 Special tools and lubrications........................................ 820 11000 Numerical Index............................................................... 822 WRX-30 Electical Truck Numerical Index.......................................... 824 Back Cover.......................................................................... 837 308539-000 2001_August.................................................................. 838 Front Cover......................................................................... 838 Parts Ordering Instructions......................................................... 840 General Information................................................................. 841 Index............................................................................... 845 0000 Chassis........................................................................ 850 0300-000 Frame / Chassis........................................................ 852 0340-000 Inspection covers...................................................... 854 0342-000 Inspection covers (“EE” electrical box)................................ 856 0370-000 Counter balance weight................................................. 858 0390-200 Battery compartment parts (13.3 in. [338 mm] battery).................. 860 0640-000 Drivers controls (Two spool valve handle).............................. 862 0641-000 Drivers controls (Speed and direction)................................. 864 0820-000 Finger / toe guards.................................................... 866 0840-000 Driver protection (Reverser)........................................... 868 0850-000 Signs, warnings Serial Number 25268000 - 31136000...................... 870 0850-001 Signs, warnings Serial Number 31136001 - UP............................ 872 1000 Motors......................................................................... 874 1750-000 Pump motor............................................................. 876 1760-000 Drive motor Serial Number 25268000 - 27108000.......................... 878 1760-001 Drive motor Serial Number 27108001 - UP................................ 880 2000 Transmission / Drive Gear...................................................... 882 2550-000 Mechanical drive gear unit............................................. 884 3000 Brake / Wheel System........................................................... 886 3300-000 Parking brake system................................................... 888 3360-000 Brake drum/disc assembly............................................... 890 3530-000 Drive wheel............................................................ 892 3540-000 Support / swivel wheel................................................. 894 3550-000 Load wheels............................................................ 896 3560-000 Caster assembly........................................................ 898 4000 Steering System................................................................ 900 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100..... 902 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP........... 904 4111-000 Steering arm / wheel (Head)............................................ 906 4180-000 Steering / radial bearing.............................................. 908 5000 Electrical System.............................................................. 910 5161-000 Horn................................................................... 912 5180-000 Static strap........................................................... 914 5190-000 Battery connector...................................................... 916 5191-000 Battery pack connector................................................. 918 5192-000 200 Amp system line contactor.......................................... 920 5192-100 300 Amp system line contactor.......................................... 922 5230-000 Voltage / battery indicator............................................ 924 5290-000 Hourmeter / speedometer................................................ 926 5310-000 Start / stop switch.................................................... 928 5330-000 Speed controls......................................................... 930 5390-000 Control cables / harnesses Replaced by 5390-001........................ 932 5390-001 Control cables / harnesses............................................. 934 5430-000 Motor power cables..................................................... 936 5460-000 Transistor panel....................................................... 938 5510-000 Micro switches......................................................... 940 5590-000 Control cables, harness (Two stage mast)............................... 942 5590-100 Control cables, harness (Three stage mast)............................. 944 5610-000 Pump contactor......................................................... 946 5910-000 Control circuit breaker................................................ 948 5911-000 Power circuit breaker.................................................. 950 6000 Hydraulic System............................................................... 952 6100-000 Hydraulic pump (Model # DM-1005)....................................... 954 6100-001 Hydraulic pump (Model # DM-1006)....................................... 956 6110-001 Hydraulic tank......................................................... 958 6120-000 Hoses, pipes, connections, mounting points............................. 960 6120-001 Hoses, pipes, connections, mounting points............................. 962 6124-000 Two stage mast lines Serial Number 25268000 - 27029000................. 964 6124-001 Two stage mast lines Serial Number 27029001 - UP....................... 966 6124-100 Three stage mast lines................................................. 968 6125-100 Two stage mast reach supply lines...................................... 970 6125-200 Three stage mast reach supply lines.................................... 972 6126-001 Two Stage reach supply lines........................................... 974 6126-100 Three Stage reach supply lines......................................... 976 6127-000 Reach, tilt cylinder hoses Serial Number 25268000 - 29125000........... 978 6127-001 Reach, tilt cylinder hoses Serial Number 28077002 - 29125000........... 980 6127-002 Reach, tilt cylinder hoses Serial Number 29125001 - UP................. 982 6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 - 28077001.... 984 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - 29125000.... 986 6128-002 Reach, sideshifter cylinder hoses Serial Number 29125001 - UP.......... 988 6129-000 Reach, reach cylinders hoses........................................... 990 6129-001 Reach, reach cylinders hoses........................................... 992 6160-100 Two spool control valve................................................ 994 6170-000 Pressure / flow control valve.......................................... 996 6220-000 Control valve with No Sideshifter Serial Number 27324000 - 29004000.... 998 6220-001 Control valve with No Sideshifter Serial Number 29004001 - 30348000....1000 6220-002 Control valve with No Sideshifter Serial Number 30348001 - UP..........1002 6220-100 Control valve With Sideshifter Serial Number 27324000 - 29004000.......1004 6220-101 Control valve With Sideshifter Serial Number 29004001 - 30348000.......1006 6220-102 Control valve With Sideshifter Serial Number 30348001 - UP.............1008 6610-100 Two stage mast lift cylinder...........................................1010 6610-200 Three stage mast staging cylinder......................................1012 6620-200 Three stage mast freelift cylinder.....................................1014 6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002..............1016 6650-001 Reach cylinder assembly Serial Number 28112003 - 29060000..............1018 6650-002 Reach cylinder assembly Serial Number 29060001 - UP....................1020 6660-000 Tilt Cylinder assembly Serial Number 26347000 - 28257000...............1022 6660-001 Tilt Cylinder assembly Serial Number 28257001 - UP.....................1024 7000 Operating Function - Lifting Device............................................1026 7110-000 Two stage mast.........................................................1028 7110-100 Three stage mast.......................................................1030 7170-000 Two / Three stage mast lifting gear....................................1032 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001.................1034 7210-001 Sideshifter assembly Serial Number 28077002 - UP.......................1036 7241-000 Reach assembly Serial Number 27324000 - 29032000.......................1038 7241-001 Reach assembly Serial Number 29032001 - 29125000.......................1040 7241-002 Reach assembly ( Replaced by 7241-003) Serial Number 29125001 - UP.....1042 7241-003 Reach assembly Serial Number 29125001 - UP.............................1044 7410-000 Fork assembly Replaced by 7410-001.....................................1046 7410-001 Fork assembly..........................................................1048 8000 Peripheral / Installation Equipment............................................1050 9000 Options / Attachments..........................................................1052 9370-000 Warning lights / alarm Replaced by 9370-001............................1054 9370-001 Warning lights / alarm.................................................1056 9390-000 Positioning equipment..................................................1058 9500-000 Extra mechanical equipment.............................................1060 9660-000 Electrical heater......................................................1062 10000 Tools.........................................................................1064 10010-000 Electrical controllers (Handset)......................................1066 10020-000 Special tools and lubrications........................................1068 11000 Alphabetical/ Numerical Index.................................................1070 Alphabetical Index..............................................................1072 Numerical Index.................................................................1081 Back Cover..........................................................................1091 308539-000 2002_January.................................................................1092 Front Cover.........................................................................1092 Parts Ordering Instructions.........................................................1094 General Information.................................................................1095 Index...............................................................................1099 0000 Chassis........................................................................1104 0300-000 Frame / Chassis........................................................1106 0340-000 Inspection covers (Replaced be 0340-001)...............................1108 0340-001 Inspection covers......................................................1110 0340-100 Inspection covers (“EE” electrical box)................................1112 0370-000 Counter balance weight.................................................1114 0390-200 Battery compartment parts (13.3 in. [338 mm] battery)..................1116 0640-000 Drivers controls (Two spool valve handle)..............................1118 0641-000 Drivers controls (Speed and direction).................................1120 0820-000 Finger / toe guards (Replaced by 0820-001).............................1122 0820-001 Finger / toe guards....................................................1124 0840-000 Driver protection (Reverser)...........................................1126 0850-000 Signs, warnings Serial Number 27324000 - 31136000......................1128 0850-001 Signs, warnings Serial Number 31136001 - UP............................1130 1000 Motors.........................................................................1132 1750-000 Pump motor.............................................................1134 1760-000 Drive motor Serial Number 25268000 - 27108000..........................1136 1760-001 200 AMP system drive motor Serial Number 27108001 - UP.................1138 2000 Transmission / Drive Gear......................................................1140 2550-000 Mechanical drive gear unit.............................................1142 3000 Brake / Wheel System...........................................................1144 3300-000 Parking brake system...................................................1146 3360-000 Brake drum/disc assembly...............................................1148 3530-000 Drive wheel............................................................1150 3540-000 Support / swivel wheel.................................................1152 3550-000 Load wheels............................................................1154 3560-000 Caster assembly........................................................1156 4000 Steering System................................................................1158 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100.....1160 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP...........1162 4111-000 Steering arm / wheel (Head)............................................1164 4180-000 Steering / radial bearing..............................................1166 5000 Electrical System..............................................................1168 5161-000 Horn...................................................................1170 5180-000 Static strap...........................................................1172 5190-000 Battery connector......................................................1174 5191-000 Battery pack connector.................................................1176 5192-000 200 Amp system line contactor..........................................1178 5192-100 300 Amp system line contactor..........................................1180 5230-000 Voltage / battery indicator............................................1182 5290-000 Hourmeter / speedometer................................................1184 5310-000 Start / stop switch....................................................1186 5330-000 Speed controls.........................................................1188 5390-000 Control cables / harnesses (Replaced by 5390-001)......................1190 5390-001 Control cables / harnesses.............................................1192 5430-000 200 Amp system motor power cables......................................1194 5460-000 200 Amp system transistor panel........................................1196 5510-000 Micro switches.........................................................1198 5590-000 Control cables, harness (Two stage mast)...............................1200 5590-100 Control cables, harness (Three stage mast).............................1202 5610-000 Pump contactor.........................................................1204 5910-000 Control circuit breaker................................................1206 5911-000 Power circuit breaker..................................................1208 6000 Hydraulic System...............................................................1210 6100-000 Hydraulic pump (Model # DM-1005) (Not used on this model)..............1212 6100-001 Hydraulic pump (Model # DM-1006).......................................1214 6110-001 Hydraulic tank.........................................................1216 6120-000 Hoses, pipes, connections, mounting points (Replaced by 6120-001)......1218 6120-001 Hoses, pipes, connections, mounting points.............................1220 6124-000 Two stage mast lines Serial Number 25268000 - 27029000.................1222 6124-001 Two stage mast lines Serial Number 27029001 - UP.......................1224 6124-100 Three stage mast lines.................................................1226 6125-100 Two stage mast reach supply lines......................................1228 6125-200 Three stage mast reach supply lines....................................1230 6126-001 Two Stage reach supply lines...........................................1232 6126-100 Three Stage reach supply lines.........................................1234 6127-000 Reach, tilt cylinder hoses Serial Number 25268000 - 29125000...........1236 6127-001 Reach, tilt cylinder hoses (Replaced by 6127-002)......................1238 6127-002 Reach, tilt cylinder hoses Serial Number 29125001 - UP.................1240 6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 - 28077001....1242 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - 29125000....1244 6128-002 Reach, sideshifter cylinder hoses Serial Number 29125001 - UP..........1246 6129-000 Reach, reach cylinders hoses (Replaced by 6129-001)....................1248 6129-001 Reach, reach cylinders hoses...........................................1250 6160-100 Control valve (Two spool control valve) (Replaced by 6160-101).........1252 6160-101 Control valve (Two spool control valve)................................1254 6170-000 Pressure / flow control valve..........................................1256 6220-000 Control valve with No Sideshifter Serial Number 27324000 - 29004000....1258 6220-001 Control valve with No Sideshifter Serial Number 29004001 - 30342000....1260 6220-002 Control valve with No Sideshifter (Replaced by 6220-003)...............1262 6220-003 Control valve with No Sideshifter Serial Number 30342001 - UP..........1264 6220-100 Control valve With Sideshifter Serial Number 27324000 - 29004000.......1266 6220-101 Control valve With Sideshifter Serial Number 29004001 - 30342000.......1268 6220-102 Control valve With Sideshifter (Replaced by 6220-103)..................1270 6220-103 Control valve With Sideshifter Serial Number 30342001 - UP.............1272 6610-100 Two stage mast lift cylinder...........................................1274 6610-200 Three stage mast staging cylinder......................................1276 6620-200 Three stage mast freelift cylinder.....................................1278 6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002..............1280 6650-001 Reach cylinder assembly Serial Number 28112003 - 29060000..............1282 6650-002 Reach cylinder assembly Serial Number 29060001 - 30348000..............1284 6650-003 Reach cylinder assembly Serial Number 30348001 - UP....................1286 6660-000 Tilt Cylinder assembly Serial Number 26347000 - 28257000...............1288 6660-001 Tilt Cylinder assembly Serial Number 28257001 - UP.....................1290 7000 Operating Function - Lifting Device............................................1292 7110-000 Two stage mast.........................................................1294 7110-100 Three stage mast.......................................................1296 7170-000 Two / Three stage mast lifting gear....................................1298 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001.................1300 7210-001 Sideshifter assembly Serial Number 28077002 - 29350000.................1302 7210-002 Sideshifter assembly Serial Number 29350001 - UP.......................1304 7241-000 Reach assembly Serial Number 27324000 - 29032000.......................1306 7241-001 Reach assembly Serial Number 29032001 - 29125000.......................1308 7241-002 Reach assembly (Replaced by 7241-003)..................................1310 7241-003 Reach assembly Serial Number 29125001 - UP.............................1312 7410-000 Fork assembly (Replaced by 7410-001)...................................1314 7410-001 Fork assembly..........................................................1316 8000 Peripheral / Installation Equipment............................................1318 9000 Options / Attachments..........................................................1320 9370-000 Warning lights / alarm (Replaced by 9370-001)..........................1322 9370-001 Warning lights / alarm.................................................1324 9390-000 Positioning equipment..................................................1326 9500-000 Extra mechanical equipment.............................................1328 9660-000 Electrical heater......................................................1330 10000 Tools.........................................................................1332 10010-000 Electrical controllers (Handset)......................................1334 10020-000 Special tools and lubrications........................................1336 11000 Alphabetical/ Numerical Index.................................................1338 Alphabetical Index..............................................................1340 Numerical Index.................................................................1350 Back Cover..........................................................................1361
DESCRIPTION:
BT PRIME MOVER WRX30 MASTER PARTS MANUALS – PDF DOWNLOAD
HOW TO ORDER
- When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
- Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.
- All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory.
S.S 08/01/2025
