BT Prime-Mover WRX30 Operator’s Manual – PDF DOWNLOAD

Description

BT Prime-Mover WRX30 Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover WRX30 Operator’s Manual – PDF DOWNLOAD 

Language : English
Pages : 510
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT Prime-Mover WRX30 Operator’s Manual – PDF DOWNLOAD 

304955-000 1996_July
304955-000 1996_October
304955-000 1997_December
304955-000 1998_June
304955-000 1998_October
304955-001 2001_December
304955-002 2002_July

Front Cover 2
Important Notice 3
Before Operating the Unit 3
Foreword 4
Table of Contents 5
Drive Safely 6
Introduction 7
To New BT Prime-Mover Owners 7
Preliminary Service 8
Operator 9
Operating Practices 10
Operating Rules and Instructions 10
Operator Qualifications 10
Operator Training 11
Operator Responsibility 11
When a Powered Industrial Truck is Traveling 13
Loading 14
Operator Prechecks and Inspection 15
Data Plate and Decals 16
Keep Windshield Clean 17
Keep Hands Clear 17
Keep Away from Forks 17
Operating Warnings 18
Raise and Lower Decal 18
Reach, Tilt and Auxiliary Controls Decals 19
Warning Decals 19
Controls and Equipment 20
The Control Handle 20
Raise Switch 21
Lower Switch 21
Horn Switch 21
Reverser Switch 21
Direction and Speed 21
Component Identification 22
Key Switch 23
Emergency Disconnect Button 23
Brake Control 24
Braking Using Plugging Function 24
Battery Discharge Indicator/Hourmeter Dash Display 25
Hourmeter 25
Battery Discharge Indicator/Hourmeter (optional) 25
BDI/Hourmeter with Lift Interrupt (optional) 25
Auxiliary Hydraulic Control Levers 26
Lift/Lower 26
Reach Control 26
Tilt Control 26
Sideshifter Control (optional) 26
Before Operation Inspection 27
Operation 31
Stopping Unit 31
Parking 32
Battery Retainment/Care 33
Adding Water 34
Terminals & Cable Connections 34
Specifications and Lubrications 35
Service Intervals 36
Field Modifications 37
Recycling/Discarding 38
Discarding the Battery 38
Scrapping the Truck 38
Chassis 38
Hydraulic System 39
Electrical System 39
Back Cover 41
Front Cover 42
Important Notice 43
Foreword 44
Table of Contents 45
Drive Safely 46
Introduction 47
To New BT Prime-Mover Owners 47
Preliminary Service 48
Right, Left, Front and Rear Sides 48
Operator 49
Operating Practices 50
Operating Rules and Instructions 50
Operator Qualifications 50
Operator Training 51
Operator Responsibility 51
When a Powered Industrial Truck is Traveling 53
Loading 54
Operator Prechecks and Inspection 55
Data Plate and Decals 56
Operating Warnings 58
Raise and Lower Decal 58
Reach, Tilt and Auxiliary Control Decals 59
Warning Decals 59
Controls and Equipment 60
The Control Handle 60
Raise Switch 61
Lower Switch 61
Horn Switch 61
Reverser Switch 61
Direction and Speed 61
Key Switch 63
Emergency Disconnect Button 63
Brake Control 64
Braking Using Plugging Function 64
Battery Discharge Indicator/Hourmeter Dash Display 65
Hourmeter 65
Battery Discharge Indicator/Hourmeter 65
BDI/Hourmeter with Lift Interrupt 65
Auxiliary Hydraulic Control Levers 66
Lift/Lower Control 66
Reach Control 66
Tilt Control 66
Sideshifter Control 66
Before Operation Inspection 67
Operation 71
Stopping Unit 71
Parking 72
Battery Retainment/Care 73
Adding Water 74
Terminals & Cable Connections 74
Specifications and Lubrications 75
Service Intervals 76
Field Modifications 77
Recycling/Discarding 78
Discarding the Battery 78
Scrapping the Truck 78
Chassis 78
Hydraulic System 79
Electrical System 79
Back Cover 81
Front Cover 82
Operator’s Warning 83
Foreword 84
Table of Contents 85
Safety Regulations 87
Warning Symbols 87
Prohibitory Symbols 88
Ordinance Symbols 88
General Safety Regulations 89
Control 89
Operating the Truck 90
Operator’s Responsibility 91
Working Area 92
Driving and Conduct While Driving 93
Handling Loads 96
Parking the Truck 97
Handling the Battery 98
Maintenance and Repair 99
Warning and Information Signs 100
Warning Decals 101
Presentation of Truck 102
Application Area for BT’s Trucks 103
Prohibited Applications for BT’s Trucks 103
Truck Data 104
WRX Truck Dimensions 105
Data Plate 106
UL Construction Type 107
Presentation of Main Components 108
Controls and Instruments 111
Control Handle 111
Control for Raising the Forks 112
Control for Lowering the Forks 112
Travel Direction Selector and Speed Control 113
Horn 113
Reverser Switch 114
Steering Control Handle/Brake Control 115
Parking Brake (B1) 115
Travel Brake (B2) 115
Braking Using Plugging Function 116
Dash Panel Layout 117
Key Switch 117
Emergency Disconnect Switch 117
BDI/Hourmeter with Travel Interrupt 118
Battery Discharge Indicator 118
Hourmeter 119
Mast Function Control Lever 120
Control for Raise/Lower Using Control Lever 120
Fork Function Control Lever 121
Control for Reaching Forks 121
Control for Tilting Forks 121
Control for Sideshifting Forks 121
Driving 122
Starting the Truck 123
Braking 125
Steering 127
Parking the Truck 127
Transporting Loads 128
General 128
Collecting a Load 131
Leaving a Load 132
Battery 133
Type of Battery 133
Changing the Battery 133
Charging the Battery 135
General Prohibition 135
Pre-charging 136
During Charging 136
After Charging 137
Battery Maintenance 138
Each Week 138
Each Month 139
Daily Service/Safety Checks 140
Special Equipment 143
Maintenance 144
General Information 144
Safety Regulations with Maintenance Work 144
Maintenance Work that can be Carried out by You 147
Maintenance Work that may be Carried out by Trained Maintenance Personnel 147
Other Service and Repair Work 147
Cleaning and Washing 148
General 148
External Cleaning 148
Cleaning the Motor Compartment 148
Electrical Components 149
Maintenance Chart 150
Lubrication Chart 154
Approved Oils and Grease 155
Transporting and Storing the Truck 156
Truck’s Dimensions and Weight 156
Lifting the Truck 156
Towing and Transporting a Disabled Truck 157
Storing the Truck 158
Battery 158
Hydraulic System 158
Drive Unit 158
Starting After a Period of Disuse 158
Recycling/Discarding 159
Discarding the Battery 159
Scrapping the Truck 159
Chassis 159
Hydraulic System 160
Electrical System 160
Back Cover 161
Front Cover 162
Operator’s Warning 163
Foreword 164
Table of Contents 165
Safety Regulations 167
Warning Symbols 167
Prohibitory Symbols 168
Ordinance Symbols 168
General Safety Regulations 169
Control 169
Operating the Truck 170
Operator’s Responsibility 171
Working Area 172
Driving and Conduct While Driving 173
Handling Loads 176
Parking the Truck 177
Handling the Battery 178
Maintenance and Repair 179
Warning and Information Signs 180
Warning Decals 181
Presentation of Truck 182
Application Area for BT’s Trucks 183
Prohibited Application for BT’s Trucks 183
Truck Data 184
WRX Truck Dimensions 185
Data Plate 186
UL Construction Type 187
Presentation of Main Components 188
Controls and Instruments 191
Control Handle 191
Control for Raising the Forks 192
Control for Lowering the Forks 192
Travel Direction Selector and Speed Control 193
Horn 193
Reverser Switch 194
Steering Control Handle/Brake Control 195
Parking Brake (B1) 195
Travel Brake (B2) 195
Braking Using Plugging Function 196
Dash Panel Layout 197
Key Switch 197
Emergency Disconnect Switch 197
BDI/Hourmeter with Travel Interrupt 198
Battery Discharge Indicator 198
Hourmeter 199
Mast Function Control Lever 200
Control for Raise/Lower Using Control Lever 200
Fork Function Control Lever 201
Control for Reaching Forks 201
Control for Tilting Forks 201
Control for Sideshifting Forks 201
Driving 202
Starting the Truck 203
Braking 205
Steering 207
Parking the Truck 207
Transporting Loads 208
General 208
Collecting a Load 211
Leaving a Load 212
Battery 213
Type of Battery 213
Changing the Battery 213
Charging the Battery 215
General Prohibition 215
Pre-charging 216
During Charging 216
After Charging 217
Battery Maintenance 218
Each Week 218
Each Month 219
Daily Service/Safety Checks 220
Special Equipment 223
Maintenance 224
General Information 224
Safety Regulations with Maintenance Work 224
Maintenance Work that can be Carried out by You 227
Maintenance Work that may be Carried out by Trained Maintenance Personnel 227
Other Service and Repair Work 227
Cleaning and Washing 228
General 228
External Cleaning 228
Cleaning the Motor Compartment 228
Electrical Components 229
Maintenance Chart 230
Lubrication Chart 234
Approved Oils and Grease 235
Transporting and Storing the Truck 236
Truck’s Dimensions and Weight 236
Lifting the Truck 236
Towing and Transporting a Disabled Truck 237
Storing the Truck 238
Battery 238
Hydraulic System 238
Drive Unit 238
Starting After a Period of Disuse 238
Recycling/Discarding 239
Discarding the Battery 239
Scrapping the Truck 239
Chassis 239
Hydraulic System 240
Electrical System 240
Back Cover 241
Front Cover 242
Operator’s Warning 243
Foreword 244
Table of Contents 245
Safety Regulations 247
Warning Symbols 247
Prohibitory Symbols 248
Ordinance Symbols 248
General Safety Regulations 249
Control 249
Operating the Truck 250
Operator’s Responsibility 251
Working Area 252
Driving and Conduct While Driving 253
Handling Loads 256
Parking the Truck 257
Handling the Battery 258
Maintenance and Repair 259
Warning and Information Signs 260
Warning Decals 261
Presentation of Truck 262
Application Area for BT’s Trucks 263
Prohibited Applications for BT’s Trucks 263
Truck Data 264
WRX Truck Dimensions 265
Data Plate 266
UL Construction Type 267
Presentation of Main Components 268
Controls and Instruments 271
Control Handle 271
Control for Raising the Forks 272
Control for Lowering the Forks 272
Travel Direction Selector and Speed Control 273
Horn 273
Reverser Switch 274
Steering Control Handle/Brake Control 275
Parking Brake (B1) 275
Travel Brake (B2) 275
Braking Using Plugging Function 276
Dash Panel Layout 277
Key Switch 277
Emergency Disconnect Switch 277
BDI/Hourmeter with Travel Interrupt 278
Battery Discharge Indicator 278
Hourmeter 279
Mast Function Control Lever 280
Control for Raise/Lower Using Control Lever 280
Fork Function Control Lever 281
Control for Reaching Forks 281
Control for Tilting Forks 281
Control for Sideshifting Forks 281
Driving 282
Starting the Truck 283
Braking 285
Steering 287
Parking the Truck 287
Transporting Loads 288
General 288
Collecting a Load 291
Leaving a Load 292
Battery 293
Type of Battery 293
Changing the Battery 293
Charging the Battery 295
General Prohibition 295
Pre-charging 296
During Charging 296
After Charging 297
Battery Maintenance 298
Each Week 298
Each Month 299
Daily Service/Safety Checks 300
Special Equipment 303
Maintenance 304
General Information 304
Safety Regulations with Maintenance Work 304
Maintenance Work that can be Carried out by You 307
Maintenance Work that may be Carried out by Trained Maintenance Personnel 307
Other Service and Repair Work 307
Cleaning and Washing 308
General 308
External Cleaning 308
Cleaning the Motor Compartment 308
Electrical Components 309
Maintenance Chart 310
Lubrication Chart 314
Approved Oils and Grease 315
Transporting and Storing the Truck 316
Truck’s Dimensions and Weight 316
Lifting the Truck 316
Towing and Transporting a Disabled Truck 317
Storing the Truck 318
Battery 318
Hydraulic System 318
Drive Unit 318
Starting After a Period of Disuse 318
Recycling/Discarding 319
Discarding the Battery 319
Scrapping the Truck 319
Chassis 319
Hydraulic System 320
Electrical System 320
Back Cover 321
Operator’s Warning 418
Before operating the truck: 418
Foreword 419
Standard Compliance 420
Safety regulations symbols 424
Warning symbols 424
Warning levels 424
Prohibitory symbols 425
Ordinance symbols 425
General safety regulations 426
Control 426
Operating the truck 427
Operator’s responsibility 428
Working area 429
Driving and conduct while driving 430
Handling loads 433
Parking the truck 434
Handling the battery 435
Maintenance and repair 436
Warning and information decals 437
Warning decals 438
Presentation of truck 439
Application area for BT Prime-Mover’s trucks 440
Prohibited applications for BT Prime-Mover’s trucks 440
Truck data 441
Truck battery dimensions 442
WRX30 truck dimensions 443
Data plate 444
U L construction type 445
Presentation of main components 446
Controls and instruments 449
Control handle 449
Control for raising the forks 450
Control for lowering the forks 450
Travel direction selector and speed control 451
Horn 451
Reverser switch 452
Steering control handle/brake control 453
Braking using plugging function 454
Dash Controls 455
Key switch (Toggle switch) 455
Master control on/off switch 455
BDI/hourmeter with lift interrupt 456
Battery discharge indicator (BDI) 456
Hourmeter 457
Emergency battery disconnect 458
Key switch (Toggle switch) 455
Mast Function Control Lever 459
Control for Raise/Lower using control lever 459
Fork Function Control Lever 460
Control for Reaching Forks 460
Control for Tilting forks 460
Control for Sideshifting forks (optional) 460
Driving 461
Starting the Truck 462
Braking the Truck 464
Steering the Truck 465
Parking the Truck 466
Transporting loads 467
General Information 467
Collecting a load 470
Leaving a load 471
Battery 472
Type of battery 378
Changing the battery 378
When changing the battery proceed as follows: 472
Charging the battery 474
General prohibition 474
Pre-charging 475
During charging 475
After charging 476
Battery maintenance 477
Each week: 477
Each month: 478
Daily service/safety checks 479
Daily service/safety checks drawing 480
Special equipment 481
Maintenance 482
General information 482
Safety regulations with maintenance work 482
Maintenance that can be carried out by driver 485
Maintenance that may be carried out by trained maintenance personnel 485
Other service and repair work 485
Cleaning and washing 486
General 486
External cleaning 486
Cleaning the motor compartment 486
Electrical components 487
Maintenance chart 488
Lubrication chart 492
Approved Oils and Grease 493
Transporting and storing the truck 495
Truck’s dimensions and weight as standard 495
Towing and transporting a disabled truck 496
Storing the truck 497
Battery 497
Hydraulic system 497
Drive unit 497
Starting after a period of disuse 498
APPENDIX A – Selected OSHA Regulations 499
A 409
B 409
C 409
D 410
E 410
F 410
G 410
H 410
L 411
M 411
N 411
O 411
P 411
S 412
T 412
U 413
W 413
A 409
B 409
C 409
D 410
E 410
F 410
G 410
H 410
L 411
M 411
N 411
O 411
P 411
S 412
T 412
U 413
W 413
Back Cover 510
Operator’s Warning 418
Before operating the truck: 418
Foreword 419
Standard Compliance 420
Safety regulations symbols 424
Warning symbols 424
Warning levels 424
Prohibitory symbols 425
Ordinance symbols 425
General safety regulations 426
Control 426
Operating the truck 427
Operator’s responsibility 428
Working area 429
Driving and conduct while driving 430
Handling loads 433
Parking the truck 434
Handling the battery 435
Maintenance and repair 436
Warning and information decals 437
Warning decals 438
Presentation of truck 439
Application area for BT Prime-Mover’s trucks 440
Prohibited applications for BT Prime-Mover’s trucks 440
Truck data 441
Truck battery dimensions 442
WRX30 truck dimensions 443
Data plate 444
U L construction type 445
Presentation of main components 446
Controls and instruments 449
Control handle 449
Control for raising the forks 450
Control for lowering the forks 450
Travel direction selector and speed control 451
Horn 451
Reverser switch 452
Steering control handle/brake control 453
Braking using plugging function 454
Dash Controls 455
Key switch (Toggle switch) 455
Master control on/off switch 455
BDI/hourmeter with lift interrupt 456
Battery discharge indicator (BDI) 456
Hourmeter 457
Emergency battery disconnect 458
Key switch (Toggle switch) 455
Mast Function Control Lever 459
Control for Raise/Lower using control lever 459
Fork Function Control Lever 460
Control for Reaching Forks 460
Control for Tilting forks 460
Control for Sideshifting forks (optional) 460
Driving 461
Starting the Truck 462
Braking the Truck 464
Steering the Truck 465
Parking the Truck 466
Transporting loads 467
General Information 467
Collecting a load 470
Leaving a load 471
Battery 472
Type of battery 472
Changing the battery 472
When changing the battery proceed as follows: 472
Charging the battery 474
General prohibition 474
Pre-charging 475
During charging 475
After charging 476
Battery maintenance 477
Each week: 477
Each month: 478
Daily service/safety checks 479
Daily service/safety checks drawing 480
Special equipment 481
Maintenance 482
General information 482
Safety regulations with maintenance work 482
Maintenance that can be carried out by driver 485
Maintenance that may be carried out by trained maintenance personnel 485
Other service and repair work 485
Cleaning and washing 486
General 486
External cleaning 486
Cleaning the motor compartment 486
Electrical components 487
Maintenance chart 488
Lubrication chart 492
Approved Oils and Grease 493
Transporting and storing the truck 495
Truck’s dimensions and weight as standard 495
Towing and transporting a disabled truck 496
Storing the truck 497
Battery 497
Hydraulic system 497
Drive unit 497
Starting after a period of disuse 498
APPENDIX A – Selected OSHA Regulations 499
A 503
B 503
C 503
D 504
E 504
F 504
G 504
H 504
L 505
M 505
N 505
O 505
P 505
S 506
T 506
U 507
W 507
A 503
B 503
C 503
D 504
E 504
F 504
G 504
H 504
L 505
M 505
N 505
O 505
P 505
S 506
T 506
U 507
W 507
Back Cover 510

DESCRIPTION:

BT Prime-Mover WRX30 Operator’s Manual – PDF DOWNLOAD 

304955-000 1996_July
304955-000 1996_October
304955-000 1997_December
304955-000 1998_June
304955-000 1998_October
304955-001 2001_December
304955-002 2002_July

FOREWORD:

• Federal and State laws require that operators be completely trained in the safe operations of lift trucks.
  Before you start operating this lift truck, make sure that you understand all driving procedures. It is important to operate your lift truck safely and efficiently.
• This manual will help you learn how to operate your lift truck. This manual describes the controls, special features and the functions of each control.
• This manual is not a training manual. It is a guide to help authorized operators safely operate a lift truck. Illustrations in this manual show the operator correct procedures for checking, starting, operating, and stopping the lift truck. This lift truck is built to take hard work, but not abuse. This lift truck is built to be dependable, but, as with any lift truck, it is only as efficient as the operator and the persons responsible for maintaining it.
• DO NOT make any repairs to this unit unless you have been trained in lift truck repair procedures authorized by your employer.

INTRODUCTION:

• The operator should read this manual thoroughly so that the important facts about this unit and the contents of the manual are known. The safety of the operator and the reliability and performance of this unit will be enhanced by the knowledge of the contents of this manual.
• Each section of this manual is clearly identified and is divided into smaller sections. The “TABLE OF CONTENTS” can be used to find the information that is needed.
• The model number and serial number for this unit are stamped on the data plate, see the section called “DATA PLATE AND DECALS” for location and description of plate.

S.V 30/01/2025