BT Prime-Mover WSX-OS Electric Walkie Straddle Order Selector Service Manual Digital Manual PDF

Description

BT Prime-Mover WSX-OS Electric Walkie Straddle Order Selector Service Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover WSX-OS Electric Walkie Straddle Order Selector Service Manual – PDF DOWNLOAD

Language : English
Pages : 129
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT Prime-Mover WSX-OS Electric Walkie Straddle Order Selector Service Manual – PDF DOWNLOAD

Effective Serial Number 272581AA000
Part no: 309842-000

Front Cover 1
BT Standard Codes 3
Warning Symbols 7
1 Warning Levels 7
Prohibitory Symbols 8
1 Ordinance Symbols 8
Introduction, service manual 9
Contents, Section M 11
1 Machine Information 11
General product information 13
1 Presentation of the WSX-OS 13
1 1 Intended application of the truck 13
1 2 Forbidden application of the truck 14
1 3 Truck data 14
1 4 Truck dimensions 15
1 5 Truck data plate 16
2 Main components 17
3 Warning and information signs 19
Inch (SAE) and Metric Fasteners 21
1 Introduction 21
2 Nomenclature, Threads 22
3 Strength Identification 23
4 Conversion of Metric and English Units 29
Technical service data 31
Ordering Spare Parts 35
Contents, Section P 37
5 Planned Maintenance 37
Introduction, Maintenance 39
1 Safe Jacking Procedure 39
Service schedule 41
Lubrication chart 45
Oil and grease specification 47
2 Approved oils and grease 47
Contents, Section S 49
1 Service Instructions 49
Support arm chassis 51
2 General 51
3 Main components 52
4 Maintenance 52
5 Adjustment of the support arm width 53
6 Exchange of support arms 54
Transmission 57
1 General technical description 57
1 1 Technical data 58
1 2 Gear components 59
1 3 Special tools 61
2 Removing the gear from the truck 61
3 Change of seal on the drive shaft 63
4 Reconditioning of the gear 66
Electrical System 73
1 Electrical panel, components 73
2 List of symbols 74
2 1 Circuit diagram 1(4) 76
2 2 Circuit diagram 2(4) 77
2 3 Circuit diagram 3(4) 78
2 4 Circuit diagram 4(4) 79
3 DESCRIPTION OF FUNCTION 80
3 1 General 80
3 2 Adjustable settings: 80
3 3 References: 80
3 4 Key switch S17 in the ON position 81
3 5 The operating arm in drive position, S10, brake switch closed 81
3 6 Driving, platform direction 81
3 7 Driving, steer wheel direction 82
3 8 Reversing/motor brake platform direction to steer wheel direction 82
3 9 Reversing/motor brake steer wheel direction to platform direction 82
3 10 Reverser switch 83
3 11 Lifting the platform 83
3 12 Horn 84
4 Options 84
4 1 Electrical lowering of the platform 84
5 Wire Coupler 84
5 1 Electrical wire coupler 84
Battery Controller / Hourmeter / Lift Interrupt 85
1 General Information 85
2 Electrical 85
2 1 Voltage 85
2 1 1 The Contact Voltage and Current Ratings for Switching Resistive Loads 86
2 1 2 Memory Retention 86
3 Battery Controller (BC) 86
3 1 General Information 86
3 1 1 Discharge Adjustment 86
3 2 Reset 88
3 3 Key Switch 88
3 4 Hourmeter 89
4 Troubleshooting 89
4 1 Battery Discharge Indicator (BDI) 89
4 1 1 No Reset 89
4 1 2 Reset After Break in Power 89
4 1 3 No Discharge, Gauge Does Not Run Down 90
4 1 4 No Lockout 90
4 1 5 No Lift 90
4 1 6 Early Lockout 91
4 1 7 LEDs Do Not Light 91
4 2 Hourmeter 91
4 2 1 No Display 91
4 2 2 Hourmeter Glass Icon Does Not Flash 91
4 2 3 Hourmeter Glass Icon Always Flashes 92
Transistor Controller 93
1 Motor circuit 93
2 Control circuit 94
3 Technical specification 95
4 Adjustment panel 96
4 1 Adjustable Potentiometers: 97
4 2 Connection of hand held terminal: 97
4 3 Status LED: 97
5 Maintenance 97
5 1 Safety 97
5 2 Cleaning 98
6 Diagnostics and troubleshooting 98
PCB Card 101
7 The PCB 101
8 Connectors and adjustments 102
9 Terminals and LED’s 103
Hydraulic system, mechanical lowering 107
1 General 107
2 Description of function 107
2 1 Hydraulic diagram and components 107
2 2 Main components 108
2 3 Description 108
2 3 1 Lift 108
2 3 2 Lower 108
2 3 3 Operating pressure 108
2 3 4 Relief valve 108
2 3 5 Hydraulic pressure switch 108
Hydraulic system, electrical lowering 109
1 General 109
2 Description of function 109
2 1 Hydraulic diagram and components 109
2 2 Main components 110
2 3 Description 110
2 3 1 Lift 110
2 3 2 Lower 110
2 3 3 Lower, electrical 110
2 3 4 Operating pressure 110
2 3 5 Relief valve 110
2 3 6 Hydraulic pressure switch 110
Lift Cylinder 113
1 Cylinder Repair 114
1 1 Removal 114
1 2 Disassembly 115
1 3 Assembly 115
1 4 Installation 115
Key pad 117

DESCRIPTION:

BT Prime-Mover WSX-OS Electric Walkie Straddle Order Selector Service Manual – PDF DOWNLOAD

Effective Serial Number 272581AA000
Part no: 309842-000

General product information:
Valid from machine number: 272581AA000 –
1. Presentation of the WSX-OS

• The trucks BT WSX-OS is a battery powered man-up straddle
  arm truck. This truck is equipped with a keypad to restrict use
  and a handle to be controlled by the operator while walking.
  The truck has a maximum lifting capacity of 800 lbs.
• This truck has a 24V electrical system and the speed is
  regulated by means of a transistor controller to provide gentle
  control of acceleration and speed while driving.
• The platform is raised by means of a powered hydraulic unit.
  The control of the lift is done electrically with the push button
  on the platform. Lowering is also done by pressing another
  switch on the platform. When the lowering switch is pressed a
  warning alarm is sounded to warn of the platform lowering.
• The truck is fitted with an hourmeter and a switch to prevent
  direction control when platform is lifted.

S.V 06/02/2025