BUCYRUS 3000 4000 Hydra-Trac Technical Manual – CAT Rotary Track Drills – PDF DOWNLOAD

Description

BUCYRUS 3000 4000 Hydra-Trac Technical Manual – CAT Rotary Track Drills – PDF DOWNLOAD

DESCRIPTION:

BUCYRUS 3000 4000 Hydra-Trac Technical Manual – CAT Rotary Track Drills – PDF DOWNLOAD

General Description

• Designed to deliver superior performance with a lower ownership cost per ton, the Model 3000/4000 Hydra-Trac® features the proven HPRlH-AT Hydraulic Drill. A 200 cfm compressor is standard on Model 3000 to efficiently drill up to 3.5″ diameter holes in the hardest formations.
• A 300 cfm compressor is standard on Model 4000 to efficiently drill up to 4.5″ diameter holes. The Model 3000/4000 is an efficient, self-contained drill carrier featuring a simple direct driven two pump hydraulic system.
• Standard and available equipment for your Model 3000/ 4000 is listed on the facing page.

TABLE OF CONTENTS:

BUCYRUS 3000 4000 Hydra-Trac Technical Manual – CAT Rotary Track Drills – PDF DOWNLOAD

Table of Contents
PRESECTION INTRODUCTION
Table of Contents …………………………………………………………………………………………………… iii
SECTION 1 SAFETY
Overview of Potential Hazards ………………………………………………………………………………. 1-2
Safety Instructions ……………………………………………………………………………………………….. 1-3
SECTION 2 GENERAL DESCRIPTION
General Description ………………………………………………………………………………………………. 2-2
Component Description …………………………………………………………………………………………. 2-3
SECTION 3 OPERATOR CONTROLS
Tramming & Positioning Controls ………………………………………………………………………….. 3-2
Located at Tram Station ………………………………………………………………………………………. 3-3
Drilling Controls …………………………………………………………………………………………………… 3-4
Swing Arm or Cab Mounted …………………………………………………………………………………. 3-5
Instrument Panel ………………………………………………………………………………………………….. 3-8
SECTION 4 STARTUP & TRAMMING
Pre-Start Checklist ……………………………………………………………………………………………….. 4-2
Startup Procedure …………………………………………………………………………………………………. 4-4
Cold Weather Operation ………………………………………………………………………………………… 4-5
Warm Oil Feature ……………………………………………………………………………………………….. 4-5
Tramming …………………………………………………………………………………………………………….. 4-7
SECTION 5 DRILLING PROCEDURES
Loading Drill Rod ………………………………………………………………………………………………….. 5-2
Drill Positioning Procedure ……………………………………………………………………………………. 5-4
Collaring the Hole ……………………………………………………………………………………………….. 5-5
Drilling …………………………………………….. : ………………………………………………………………… 5-6
Adding and Removing Drill Rod …………………………………………………………………………….. 5-7
Adding Drill Rod …………………………………………………………………………………………………. 5-8
Removing Drill Rod ……………………………………………………………………………………………… 5-9
Drill Shank Replacement …………………………………………………………………………………….. 5-11
Indexing the Swing Cylinder ………………………………………………………………………………… 5-12
Carousel Rod Changer …………………………………………………………………………………………. 5-14
Introduction ………………………………………………………………………………………………………. 5-15
Pre-Operation ……………………………………………………………………………………………………. 5-15
Operation ………………………………………………………………………………………………………….. 5-17
Adding Drill Rod ……………………………………………………………………………………………….. 5-17
Removing Drill Rod ……………………………………………………………………………………………. 5-19
SECTION 6 SHUTDOWN PROCEDURE
Shutdown Checklist ………………………………………………………………………………………………. 6-3
SECTION 7 PREVENTIVE MAINTENANCE
General ………………………………………………………………………………………………………………… 7-2
Selection of Hydraulic Oil ………………………………………………………………………………………. 7-2
Lubrication and Inspection ………………………………………………………………………………………………… 7-3
Bolt Torque Specifications ……………………………………………………………………………………… 7-4
Maintenance Schedule …………………………………………………………………………………………… 7-5
Daily Operational Checklist …………………………………………………………………………………… 7-7
Engine Oil Filter …………………………………………………………………………………………………… 7-8
Engine Fuel Filter ………………………………………………………………………………………………… 7-9
Engine Air Cleaner Filter …………………………………………………………………………………….. 7-10
Compressor Air Cleaner Filter ……………………………………………………………………………… 7-11
Compressor Oil Separator ……………………………………………………………………………………. 7-12
Separator Element Replacement ………………………………………………………………………… 7-12
Compressor Oil Separator Element ………………………………………………………………………. 7-13
Feed Table Wear Pads …………………………………………………………………………………………. 7-14
Boom Wear Pads …………………………………………………………………………………………………. 7-14
Drill Mounting Slide ……………………………………………………………………………………………. 7-15
Replacement Procedure ……………………………………………………………………………………… 7-15
.Detergent System (Optional) Line Strainer …………………………………………………………… 7-16
Detergent System Freeze Protection …………………………………………………………………….. 7-16
Hydraulic Return Filters/Case Drain Filter …………………………………………………………… 7-17
Hydraulic Return Filters ……………………………………………………………………………………. 7-17
Hydraulic Case Drain Filter ……………………………………………………………………………….. 7-18
Compressor Oil Filter ………………………………………………………………………………………….. 7-19
Feed Chain Tension Adjustment ………………………………………………………………………….. 7-20
Coolant System …………………………………………………………………………………………………… 7-21
Track Tension Adjustment …………………………………………………………………………………… 7-22
Air Conditioner Belt ……………………………………………………………………………………………. 7-22

BUCYRUS 3000 4000 HYDRA-TRAC TECHNICAL MANUAL – CAT ROTARY TRACK DRILLS – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M