Bucyrus 495HR2 Parts Book Serial 141418 – Complete Mining Shovel Parts Catalog PDF

Description

Bucyrus 495HR2 Parts Book – Serial 141418

This is the complete illustrated parts catalog for the Bucyrus 495HR2 hydraulic mining shovel, published against machine serial 141418. It is the reference any maintenance planner, parts counter, or field mechanic reaches for when a component needs to be identified, ordered, or cross-checked before teardown. Every assembly on the machine is broken down to its individual serviceable items with the correct Bucyrus part number, quantity-per-assembly, and the page location of the illustration that shows where each piece fits.

Because this is the serial-141418 edition of the Bucyrus 495HR2 parts book, the hardware, plumbing, and electrical callouts match the specific build configuration of that machine rather than a generic series-wide list. That matters on a shovel of this size, where a single hose routing, injector count, or collector-ring variant can change between production runs.

File Details

• Manual type: Illustrated parts book / parts catalog
• Brand: Bucyrus International, Inc.
• Model: 495HR2 hydraulic mining shovel
• Serial coverage: 141418
• Language: English
• Format: PDF
• Approximate page count: 1,131 pages
• Revision date shown on document: Rev 02/24/2012

What the Bucyrus 495HR2 Parts Book Covers

The table of contents alone spans several pages and lists well over a hundred distinct part sheets. The book is organised assembly by assembly, with each sheet carrying the parts list alongside the drawing that references it. Major groups inside this 495HR2 parts catalog include:

• Accumulator assemblies – CECV and RECV
• A-Frame assembly, A-Frame floodlights and A-Frame shrouds
• Air compressor, air control valve, air dryer assembly
• Air horn hose kit, air piping (lube room), air swivel
• Auxiliary power unit and awning for the operator cab
• Bearing housing pin and boarding ladders (LH)
• Boom, boom assembly, 67 ft boom assembly
• Boom lube system and boom point superbolt
• Bracket assembly and brake assembly
• Brush assembly, bulkhead assembly, bumper assemblies (LH/RH)
• Cab light plant and operator-cab cabinets
• Cable assemblies, cable enclosures, cable terminal platforms
• Camera installation and capacitor assembly
• Center pintle assembly, lock nut, lube kit and sleeve
• Center swivel assembly and clamp assembly
• Collector rings, collector-ring boxes, shoes and material
• Communication system
• Compressor assembly and compressor installation
• Computer, console and operator seat assembly
• Contactors, contactor assemblies, control assembly
• Cooler (dual core) and hydraulic-crowd cooler
• Coupling assemblies, coupling guard, flexible coupling
• Crawler assemblies (LH/RH), crawler belt assembly, crawler covers
• Crawler lube kits and crawler link
• Cylinder and sleeve, cylinder assembly (hydraulic crowd)
• Deck extension assemblies (LH/RH) and deck-extension covers
• Dipper body, dipper trip assembly, 73 yd dipper
• Distribution assembly and display
• Door, door assembly, door latch
• Drive shaft and drive shaft assembly
• Electric room filters, electrical equipment (LH/RH deck extension)
• Electrical panel and emergency lights
• E-Stop junction box and fan hardware
• Filters – lube regulator, return, in-tank return, control piping
• Fire extinguisher mount and fire suppression system
• Front idler assembly and gate
• Gear lube fill kit, gear lube overflow kit, gearmotors (LH/RH)
• Grate assemblies (LH/RH), grease fill/overflow kits
• Guard, rope; handset; hazardous material; heater assembly
• Hoist brake, hoist drum assembly, hoist gearcase and cooler
• Hoist guard, hoist limit switch, hoist machinery, hoist motor
• Hoist pedestal (LH/RH) and hardware
• House electrical equipment, house filter, house roof light plant
• Hose kits (boom, gearcase, hoist plumbing, saddle block OGL)
• HVAC filter kit and HVAC for operator cab
• Hydraulic crowd cabinet, injector assemblies (single, double, triple, quad, five)
• Instrument panel and power supply
• Isolator assemblies, junction boxes of every size and configuration
• Light plants (cab, ground, portable, house roof)
• Limit switches (boom, house roof) and load roller assembly
• Lube bank panels, lube cabinets, lube panels, lube pumps
• Lube room (300 gal), lube system (hoist roller), lube tank plumbing
• Machinery house, manifolds (cylinder control, isolator, oil circulation, pump flushing, cross-over)
• Mine signal, motor control centre, motor coupling guard, motors
• Name plates and oil cooler fittings
• Operator cab assembly, mounting, and window assembly
• Paint and paint (subcontract)
• Panels – crowd/swing, hoist/swing, JB34 cab, rope entry, thermocouple
• Pin assemblies and pitch brace assembly
• PLC rack and plumbing (boom, house, hydraulic crowd)
• Power module assembly, plumbing and install
• Power supply assembly and pressurizer unit
• Propel gearbox, propel gearcase, propel guards, propel motors
• Pumps – circulation, flushing/PDT circulation, gear, piston
• Rack & rollers, rear idler assembly, resistor assemblies
• Revolving frame assembly and revolving frame cable routing
• Roller assemblies (hoist rope), roller circles (7 and 8 roller)
• Saddle block (hydraulic crowd), saddle block lube
• Scraper assemblies, seat assemblies (operator, swing)
• Sheave assembly (boom point), shoe supports (LH/RH)
• Shrouds and teeth (dipper), shroud (hydraulic crowd)
• SIBAS, skid material, snubbers (LH/RH)
• Solenoid valves, stairways and boarding ladder
• Stinger assembly and superbolt assemblies
• Swing bearing kit, swing brake, swing drive assemblies, swing gearcase
• Swing lube injector, swing machinery kit, swing motors (with and without tach)
• Swing plumbing kits, swing rack assembly, swing shaft assembly
• Switchgear and tanks (hyd isolator, upper, 300 gal)
• Thermocouples (hoist, swing), thermostats, thrust washer plumbing
• Tools and troubleshooting equipment
• Torquenut assembly, tow lug, transducers, transformers
• Transmission (pump drive), truck frame assembly and plumbing
• Valves (butterfly, check, lockout), vent (IGBT)
• Walkways (house, house rear, hydraulic crowd)
• Warning signs (English and Spanish)
• Winch and wiring kit for the lube room

How the Book Is Structured

Each part sheet follows the same logic. A drawing carries balloon callouts keyed to a numbered bill of materials, and the bill lists the item number, quantity required, Bucyrus part number, and part description. Assemblies are shown as parent items with their sub-components indented underneath, so a technician can work from a top-level assembly number down to a specific O-ring or capscrew without leaving the page. Where a sub-assembly is reused across several parts of the machine, the book points back to its own part sheet, which keeps the 495HR2 parts catalog from duplicating data and keeps part numbers consistent across systems.

Hydraulic plumbing is broken out as its own family of sheets – crowd and boom plumbing, hoist plumbing, power module plumbing, swing plumbing kits (LH and RH), swivel plumbing, motor brake plumbing, thrust washer plumbing, and drain hoses. Electrical content is equally detailed, with junction box assemblies, motor control centre sheets, switchgear, transducer assemblies, resistor assemblies, thermocouple panels, and the SIBAS drive hardware all catalogued individually. Wear parts are covered directly: saddle block liners, hoist rope rollers, crawler links and bushings, dipper shrouds and teeth, snubbers, bumpers, and collector ring shoes.

Why This Bucyrus 495HR2 Parts Book Matters

Ordering a wrong part on a 495HR2 is expensive – not just the part, but the downtime while a replacement is sourced. The serial-141418 edition of this catalog removes the guesswork by tying every part number to the actual build configuration of that machine. The exploded views show how components stack, which fasteners hold them, and where seals, shims, and O-rings sit in the stack-up, so a planner can kit a job correctly the first time and a mechanic can reassemble to spec.

For rebuilds and planned maintenance, the assembly breakdown makes it straightforward to build a complete bill of materials for a swing gearcase overhaul, hoist brake service, crowd cylinder reseal, or collector ring shoe replacement. For breakdown response, the illustrated sheets allow identification from a photo or a fragment of the failed item, even if the part number tag is long gone.

Your Instant PDF Copy

The Bucyrus 495HR2 Parts Book for serial 141418 is delivered as a PDF download the moment your order completes – no shipping, no waiting on a physical copy, no risk of a damaged binder arriving. Open it on a laptop or tablet in the shop, on a phone in the field, or send specific pages straight to the printer for a job kit. With more than a thousand pages of Bucyrus 495HR2 parts data at your fingertips, this is the reference that keeps the shovel’s systems correctly identified and correctly stocked.

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