BUCYRUS 49RH Blast Hole Drill OPERATORIS MANUAL – CAT Rotary Track Drills 49RH – PDF DOWNLOAD

Description

BUCYRUS 49RH Blast Hole Drill OPERATORIS MANUAL – CAT Rotary Track Drills 49RH – PDF DOWNLOAD

DESCRIPTION:

BUCYRUS 49RH Blast Hole Drill OPERATORIS MANUAL – CAT Rotary Track Drills 49RH – PDF DOWNLOAD

FOREWORD

• This manual establishes guidelines and furnishes general instructions for the operation of the Bucyrus-Erie® 49RH Diesel Powered Rotary Blasthole Drill. The drill consists of three major units; the lower works, the main frame, and the mast.
• The lower works provides a foundation for the main frame and contains most of the necessary components to propel the drill. The main frnme is mounted upon the lower works and contains the bailing air compressor and all controls to operate the drill.
• The machinery house encloses most of the main frame. The operator’s cab is located at the rear of the main frame and contains the operator’s station. The mast is mounted to the rear of the main frame and contains the machinery required for handling of the tool string.

This manual is divided into seven sections:
SECTION 1 – Safety Precautions and Prestart Checks
SECTION 2 – Controls-Function and Location
SECTION 3 – Start Up
SECTION 4 – General Operation
SECTION 5 – Drilling
SECTION 6 – Shut Down
APPENDICES

CAUTION:

• Before attempting to operate the drill. read this manual completely. Familiarize yourself with the contents of this manual so that you can easily locate particular information when you need it.
• Throughout this manual the words CAUTION, WARNINGandNOTE appear in boldface type. CAUTION is preceded by the safety alert symbol A and indicates that injury to personnel could occur if the proper procedures are not followed during operation or maintenance. Always read the CAUTION note carefully and use extreme care while performing that particular function.
• WARNING indicates a possible hazard to the machine or its components if the proper procedures are not followed. Whenever the word WARNING appears, special attention should be given to prevent possible equipment damage. NOTE is used to stress a point or to give additional information concerning the procedure being discussed. These CAUTION’s and W ARNING’s are not all-inclusive.
• It is impossible for Bucyrus-Erie Company to know, evaluate, and advise maintenance and service personnel in every conceivable way a service operation might be performed and of the resulting possible hazardous consequences of each method. It is therefore extremely important that anyone who uses a service procedure or tool which is not recommended by Bucyrus-Erie Company to first satisfy himself that the service procedure or tool he chooses will not jeopardize his own safety, the safety of others, or cause machine or component damage.
• Every effort has been made to make this manual as complete and accurate as possible at the time of publication. BucyrusErie Company reserves the right, however, to continually improve its products. Therefore changes to the equipment herein may have been made that are not reflected in this manual. MACHINE SERIAL NUMBER

TABLE OF CONTENTS:

BUCYRUS 49RH Blast Hole Drill OPERATORIS MANUAL – CAT Rotary Track Drills 49RH – PDF DOWNLOAD

VOLUME 1 – OPERATOR’S MANUAL
TABLE OF CONTENTS
SAFETY PRECAUTIONS AND PRESTART CHECKS
CONTROLS – LOCATION AND FUNCTION
START-UP
OPERATION – GENERAL
DRILLING
MACHINE SHUTDOYN
APPENDICES
APPENDIX 1 TOOL RECOVERY
APPENDIX 2 STATIC CONDITION STABILITIES
APPENDIX 3 PIPE SIZE LIMITATIONS
APPENDIX 4 LUBE CHARTS
VOLUME 2 – MAINTENANCE
TABLE OF CONTENTS – MECHANICAL
MECHANICAL MAINTENANCE
HYDRAULIC SYSTEM
AIR SYSTEMS
DUST CONTROL
LUBRICATION
TROUBLESHOOTING
APPENDICES
APPENDIX Al
APPENDIX A2
APPENDIX A3
– GEAR INSPECTION
– BOLT TORQUING
– PINION, BRAKE DRUM AND
COUPLING INSTALLATION
APPENDIX A4 – LUBE BENCHMARKS
APPENDIX AS – RECOMMENDED PROCEDURES
FOR MAINTENANCE VELDING
– PREVENTIVE MAINTENANCE CHECKLIST
APPENDIX A8 – MACHINE DRAYING LIST (BECO) – GENERAL DRAYINGS
MACHINE DRAYING LIST (BECO) – CONFIDENTIAL
MACHINE DRAYING LIST (MINENCO)
APPENDIX A9 – COMMISSIONING DOCUMENTS
A) AIR RECEIVER
B) CUMMINS ENGINE
C) NOISE, VENTILATION TEST
D) YORMALD FIRE SYSTEMS
APPENDIX AlO – MACHINE UNIT SPECIFICATIONS
TABLE OF CONTENTS – ELECTRICAL
ELECTRICAL INSTRUCTIONS (X2940)
PROGRAMMABLE LOGIC CONTROLLER (PLC)
START-UP AND ADJUSTMENTS
TROUBLESHOOTING
APPENDICES
APPENDIX Al – 9-BIT GRAY CODE/BINARY/
DECIMAL CONVERSION
APPENDIX Bl – HIGH HORSEPOVER, PRESS-PAK
SCR CELLS
APPENDIX Cl – PCM THYRISTOR REPLACEMENT
PROCEDURE (FIELD PROCEDURE)
APPENDIX 01 – C SHEETS
SUPPLEMENTAL START-UP INSTRUCTIONS (X4052)
VOLUME 3 – PARTS CATALOG
CONTENTS AND INSTRUCTIONS
MECHANICAL PARTS
“VM” MECHANICAL UNIT DETAILS
ELECTRICAL COMPONENTS
“VE” ELECTRICAL DEVICE DETAILS
PART NUMBER INDEX
CATALOG REFERENCE INDEX
G.E. CONTROL PARTS CATALOG
VOLUME 4 – VENDOR’S MANUALS
VORMALD FIRE PROTECTION SYSTEMS –
OPERATION, MAINTENANCE AND PARTS LIST
VALLACE AND TIERNAN FOAM INJECTION PUMP –
INSTALLATION, OPERATION, MAINTENANCE AND PARTS LIST
MONO MERLIN YATER INJECTION PUMP –
INSTALLATION, OPERATION, MAINTENANCE AND PARTS LIST
INGERSOLL-RAND AUX. AIR SYSTEM AIR COMPRESSOR –
INSTRUCTION MANUAL
INGERSOLL-RAND AUX. AIR SYSTEM AIR COMPRESSOR –
PARTS LIST
BRADEN AUX. ROPE VINCH –
INSTALLATION MAINTENANCE, SERVICE AND PARTS LIST
KATO ENGINEERING ALTERNATOR –
INSTRUCTION MANUAL AND PARTS LIST
FLIGHT SYSTEMS ENGINE SAVER –
SERVICE MANUAL AND PARTS LIST
SIGMA AIR CONDITIONER –
SERVICE MANUAL AND PARTS LIST
MISCELLANEOUS ITEMS
SUMMARY LISTING OF FILTERS
CUMMINS DIESEL ENGINE –
PARTS CATALOG
OPERATION AND MAINTENANCE MANUAL
SHOP MANUAL – NOT INCLUDED AS HAMERSLEY HAS THIS
INFORMATION ALREADY IN SYSTEM.
VOLUME 5 – EXCEPTIONS FOR S/N 140895 {#2019)
CONTENTS AND INSTRUCTIONS
MECHANICAL PARTS
“VM” MECHANICAL UNIT DETAILS
PART NUMBER INDEX
CATALOG REFERENCE INDEX

BUCYRUS 49RH BLAST HOLE DRILL OPERATORIS MANUAL – CAT ROTARY TRACK DRILLS 49RH – PDF DOWNLOAD:

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