Bucyrus CM340 Operation & Maintenance Manual- CAT Continuous Miner CM340 – PDF DOWNLOAD
DESCRIPTION:
Bucyrus CM340 Operation & Maintenance Manual- CAT Continuous Miner CM340 – PDF DOWNLOAD
- This manual is intended to provide GENERAL product information for the CAT® CM340 Continuous Miner. The illustrations, descriptions and procedures contained in this publication apply only to THIS machine.
- Caterpillar reserves the right to revise models and designs without prior notice. This Continuous Miner was manufactured under the guidelines, procedures and requirements set forth in the sales order specification.
- At the completion of the manufacturing process, this unit was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies.
- Any change to the design or structure of this unit, without the consent of Caterpillar and these regulatory agencies, or any repair or replacement of parts contrary to the instructions, may invalidate these approvals and render this unit unsafe to operate.
- Strict compliance with all Federal and State Mining laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this unit.
- While this manual attempts to anticipate the most important operations and maintenance needs for this unit, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your Service Representative immediately
- . This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is non-transferable.
- Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability.
TABLE OF CONTENTS:
Bucyrus CM340 Operation & Maintenance Manual- CAT Continuous Miner CM340 – PDF DOWNLOAD
About this manual
About this manual …………………………………………………………. 1.2
Before starting to work ………………………………………………… 1.2
Who is this operating manual intended for? ……………………. 1.2
What is the purpose of this operating manual? ……………….. 1.3
Characters and symbols ………………………………………………. 1.4
2. Your safety
Your safety ……………………………………………………………………. 2.3
Personnel ………………………………………………………………….. 2.4
Operation ………………………………………………………………. 2.4
Installation and repair ……………………………………………… 2.4
Operating conditions …………………………………………………… 2.5
Intended use ………………………………………………………….. 2.5
Unauthorized use …………………………………………………… 2.5
Safety instructions ………………………………………………………. 2.6
General rules …………………………………………………………. 2.6
Storage and transport ……………………………………………… 2.7
Pre-start inspection …………………………………………………. 2.7
Installation and start-up …………………………………………… 2.8
Operation ………………………………………………………………. 2.8
Stopping ……………………………………………………………… 2.9
Maintenance and repair …………………………………………. 2.9
Proximity system……………………………………………2.14
3. Storage and transport
Storage and transport ……………………………………………………. 3.3
Storage ……………………………………………………………………… 3.3
Storage of the machine and spare parts ……………………. 3.3
Long-term storage of spare components …………………… 3.3
Transport …………………………………………………………………… 3.5
Lifting points ………………………………………………………….. 3.6
4. Installation
Installation ……………………………………………………………………. 4.3
Points to observe prior to installation …………………………….. 4.3
Who is allowed to carry out installation? ……………………. 4.3
Which tools are required for installation? …………………… 4.3
Notes on installation ……………………………………………….. 4.4
Pre-installation check list …………………………………………. 4.5
Safety features ………………………………………………………. 4.6
Operation …………………………………………………………………… 5.3
How to operate the Continuous Miner …………………………. 5.3
Who is allowed to operate the Continuous Miner ………….. 5.3
When can operation be started? ………………………………… 5.3
Controls and indicators……………………………………………… 5.4
Machine control system ……………………………………….. 5.12
Operating procedures……………………………………………….. 5.28
Red zone …………………………………………………………… 5.28
Safety precautions for underground operation ……….. 5.33
Tramming safety rules ………………………………………… 5.33
Starting procedure ……………………………………………… 5.34
Shutdown procedure …………………………………………… 5.37
Tramming the miner ……………………………………………. 5.38
Cutter head operation …………………………………………. 5.40
Blowing system operation ……………………………………. 5.40
Conveyor operation …………………………………………….. 5.41
Area and headlight operation……………………………….. 5.42
Fire suppression (optional) ………………………………….. 5.42
Shear up/down …………………………………………………… 5.42
Gathering head raise/float …………………………………… 5.43
Stabilizer cylinder raise/lower ………………………………. 5.43
Conveyor raise/lower and swing left/right ………………. 5.43
Typical cutting sequence …………………………………….. 5.44
Mining operations ……………………………………………….. 5.46
Mechanical assemblies …………………………………………….. 5.51
Hydraulic system ……………………………………………………… 5.57
Water system …………………………………………………………… 5.91
Electrical system ……………………………………………………… 5.100
Instructions on the maintenance ………………………………… 5.124
Important notes……………………………………………………. 5.124
Before maintenance …………………………………………….. 5.124
Torque values ……………………………………………………… 5.126
Lubricants, fluids and capacities ……………………………. 5.126
Specific lubrication and maintenance instructions ………… 5.127
Every shift …………………………………………………………… 5.132
Every third shift (daily) ………………………………………….. 5.136
Weekly ……………………………………………………………….. 5.143
Every 2 weeks …………………………………………………….. 5.147
Monthly ………………………………………………………………. 5.148
Every three months ……………………………………………… 5.154
Every six months …………………………………………………. 5.160
Instructions on the adjustment procedures ………………….. 5.163
Pilot/auxiliary pump circuit relief …………………………….. 5.165
Main control valve ………………………………………………… 5.166
Tram track ………………………………………………………….. 5.170
Tail shim …………………………………………………………….. 5.175
Conveyor chain tension ………………………………………… 5.178
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A6474X352 REV 03
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Replacement of wear parts ……………………………………….. 5.179
Cutter head (boom) assembly ……………………………….. 5.180
Cutter head assembly removal/installation ………….. 5.182
Center cutter drum …………………………………………… 5.184
End cutter drum ………………………………………………. 5.187
Drum drive motor …………………………………………….. 5.190
Drum drive gear case ………………………………………. 5.196
Gathering head assembly …………………………………….. 5.199
Gathering head assembly removal/installation …….. 5.200
Gathering head drive motor ………………………………. 5.205
Gathering head gear case ………………………………… 5.208
Gathering head foot shaft …………………………………. 5.213
CLA ……………………………………………………………….. 5.216
CLA tip replacement ………………………………………… 5.218
Crawler assembly ………………………………………………… 5.219
Tram motor …………………………………………………….. 5.220
Tram case ………………………………………………………. 5.225
Crawler chain ………………………………………………….. 5.230
Tram track front idler ……………………………………….. 5.234
Conveyor assembly ……………………………………………… 5.237
Conveyor chain ……………………………………………….. 5.238
Conveyor assembly removal/installation …………….. 5.242
Discharge conveyor …………………………………………. 5.246
Tail roller ………………………………………………………… 5.251
Troubleshooting procedures ………………………………………. 5.255
Typical hydraulic problems ……………………………………. 5.256
Contaminants in hydraulic systems ………………………… 5.257
Specific hydraulic circuits ……………………………………… 5.258
General safety procedures for shutdown ………………… 5.262
Excessive noise …………………………………………………… 5.263
Excessive heat ……………………………………………………. 5.264
Incorrect flow ………………………………………………………. 5.265
Incorrect pressure ………………………………………………… 5.266
Faulty operation …………………………………………………… 5.267
Restarting checklist ……………………………………………… 5.268
Water system ………………………………………………………. 5.269
Control system …………………………………………………….. 5.271
Fault codes …………………………………………………….. 5.286
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- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.M