Bucyrus CM340 Operation & Maintenance Manual -CAT Continuous Miner CM340 -PDF DOWNLOAD
DESCRIPTION:
Bucyrus CM340 Operation & Maintenance Manual -CAT Continuous Miner CM340 -PDF DOWNLOAD
- This manual is intended to provide GENERAL product information. The illustrations, descriptions and procedures contained in this publi-cation apply only to THIS machine. Caterpillar reserves the right to revise models and designs without prior notice.
- This machine was manufactured under the guidelines, procedures and requirements of the appropriate government regulatory agencies. At the completion of the manufacturing process, this unit was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies.
- Any change to the design or structure of this unit, without the consent of Caterpillar and these regulatory agencies, or any repair or replacement of parts contrary to Caterpillar’s instructions, may invalidate these approvals and render this unit unsafe to operate. Strict compliance with all laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this unit. While this manual attempts to anticipate the most important operations and maintenance needs for this unit, unforeseen circumstances may arise that have not been addressed in this manual.
- If any concerns or questions arise, please contact your Caterpillar Service Representa-tive immediately. This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is non-transferable.
- Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unau-thorized use may be a violation of federal and state laws and may sub-ject the unauthorized user to criminal liability.
TABLE OF CONTENTS:
Bucyrus CM340 Operation & Maintenance Manual -CAT Continuous Miner CM340 -PDF DOWNLOAD
About this manual
About this manual 1 2
Before starting to work 1 2
Who is this operating manual intended for? 1 2
What is the purpose of this operating manual? 1 3
Characters and symbols 1 4
2 Your safety
Your safety 2 2
Personnel 2 3
Operation 2 3
Installation and repair 2 3
Operating conditions 2 4
Intended use 2 4
Unauthorized use 2 4
Safety instructions 2 5
General rules 2 5
Storage and transport 2 6
Pre-start inspection 2 6
Installation and start-up 2 7
Operation 2 7
Stopping 2 8
Maintenance and repair 2 8
3 Storage and transport
Storage and transport 3 2
Storage 3 2
Storage of the machine and spare parts 3 2
Long-term storage of spare components 3 3
Transport 3 4
Lifting points 3 5
4 Installation
Installation 4 2
Points to observe prior to installation 4 2
Who is allowed to carry out installation? 4 2
Which tools are required for installation? 4 2
Notes on installation 4 3
Pre-installation check list 4 4
Safety features 4 5
CM340 Continuous Miner
BI016887-03 (EN-US)
5 Operation
Operation 5 2
How to operate the Continuous Miner 5 2
Who is allowed to operate the Continuous Miner 5 2
When can operation be started? 5 2
Controls and indicators 5 3
Machine control system 5 11
Operating procedures 5 25
Red zone 5 25
Safety precautions for underground operation 5 30
Tramming safety rules 5 30
Starting procedure 5 31
Shutdown procedure 5 33
Tramming the miner 5 34
Cutter head operation 5 36
Blowing system operation 5 37
Conveyor operation 5 38
Area and headlight operation 5 39
Fire suppression (optional) 5 40
Shear up/down 5 41
Gathering head raise/float 5 41
Stabilizer cylinder raise/lower 5 41
Conveyor raise/lower and swing left/right 5 42
Typical cutting sequence 5 43
Mechanical assemblies 5 50
Hydraulic system 5 51
Water system 5 84
Electrical system 5 94
Instructions on the maintenance 5 120
Important notes 5 120
Before maintenance 5 120
Torque values 5 122
Lubricants, fluids and capacities 5 123
Specific lubrication and maintenance instructions 5 128
Every shift 5 128
Every third shift (daily) 5 132
Weekly 5 141
Every 2 weeks 5 145
Monthly 5 147
Every three months 5 153
Every six months 5 160
Instructions on the adjustment procedures 5 162
Pilot/auxiliary pump circuit relief 5 164
Main control valve 5 165
Tram track 5 169
Tail shim 5 174
Conveyor chain tension 5 177
Conveyor chain length 5 177
Sump tramming 5 178
A6474X351 REV 3
BI016887-03 (EN-US)
Replacement of wear parts 5 181
Cutter head (boom) assembly 5 181
Cutter head assembly removal/installation 5 183
Center cutter drum 5 186
End cutter drum 5 189
Drum drive motor 5 192
Drum drive gear case 5 198
Gathering head assembly 5 201
Gathering head assembly removal/installation 5 201
Gathering head drive motor 5 207
Gathering head gear case 5 210
Gathering head foot shaft 5 215
CLA 5 218
CLA tip replacement 5 220
Crawler assembly 5 221 Tram motor 5 222 Tram case 5 227 Crawler chain 5 232 Tram track front idler 5 238 Conveyor assembly 5 239
Conveyor chain 5 240
Conveyor assembly removal/installation 5 244
Discharge conveyor 5 248
Tail roller 5 253
Troubleshooting procedures 5 257
Typical hydraulic problems 5 258
Contaminants in hydraulic systems 5 259
Specific hydraulic circuits 5 260
General safety procedures for shutdown 5 264
Excessive noise 5 265
Excessive heat 5 266
Incorrect flow 5 267
Incorrect pressure 5 268
Faulty operation 5 269
Restarting checklist 5 270
Water system 5 271
Electrical system 5 273
Bearings 5 274
Control system 5 276
6 Technical data
Technical data 6 3
Tightening torques 6 3
Permissible data 6 4
Lubrication fluids and greases 6 4
VIDEO PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M