Bucyrus MD5090 Hydraulic Track Drill Operation & Maintenance Manual – CAT Rotary Track Drill MD5090 – PDF DOWNLOAD

Description

Bucyrus MD5090 Hydraulic Track Drill Operation & Maintenance Manual – CAT Rotary Track Drill MD5090 – PDF DOWNLOAD

DESCRIPTION:

Bucyrus MD5090 Hydraulic Track Drill Operation & Maintenance Manual – CAT Rotary Track Drill MD5090 – PDF DOWNLOAD

Safety Information

After Operation 

Follow Shutdown Procedures given in Section 4 of the Operator Manual.

Maintenance

• Two people shall be present when performing service work, both being fully trained on safety issues.
• One person shall supervise from the operator’s position and have immediate access to an emergency stop in all situations. Visual, audible or verbal communication signals shall be established and understood by both persons.
•  Do relieve pressure in the hydraulic or pneumatic systems before loosening connections or parts.
• Do use only proper tools to make repairs or adjustments.
• Do be sure of adequate lighting when performing service work at night.
• Do maintain a metal-to-metal contact between the fi ll nozzle and fuel tank when fi lling the fuel tank. This will prevent sparks and the possibility of explosion.
•  Do be sure each person is adequately trained to perform service and maintenance procedures.
• Do place a warning tag on starting controls to alert personnel that someone is working on the machine and disconnect battery before making repairs or adjustments to machine. • Do be sure machine and components are well supported before servicing or replacing parts.
• Do Not service, or perform maintenance, while machine is running, or capable of being started.
•  Do Not hammer bit or drill steel. Use only proper tools to make repair or adjustments.
• Do Not weld or grind near oil, air, fuel lines, or batteries.
• Do Not smoke or use an open fl ame near batteries. Batteries can give off hydrogen which is a highly explosive gas.
•  Do Not direct high pressure cleaning agents or water on electrical connections

TABLE OF CONTENTS:

Bucyrus MD5090 Hydraulic Track Drill Operation & Maintenance Manual – CAT Rotary Track Drill MD5090 – PDF DOWNLOAD

INTRODUCTION
Standard Features and Options iii
Table of Contents iv
Glossary of Terms vi
Component Location viii
Optional Cab, Swing Arm and Canopy xii
SECTION 1 SAFETY
Hazard Classification 1-3
Safety Sign Symbols 1-4
Safety Information 1-7
Safety Sign List – Without Enclosure 1-9
Safety Sign Location 1-10
Safety Sign List – With Enclosure 1-13
Safety Sign Location 1-14
Safety Signs 1-16
SECTION 2 OPERATOR CONTROLS
Tramming & Positioning Controls 2-2
Instrument Panel 2-4
Drilling & Positioning Controls 2-6
Swing Arm Controls 2-8
Operator’s Cab Controls 2-10
SECTION 3 START-UP, TRAMMING & SHUTDOWN
Pre-Start Checklist 3-2
Drill Accumulators 3-4
Feed Table Pivot Pin 3-5
Engine Starting With Jumper Cables 3-7
Start-up Procedure 3-8
Cold Start Procedure 3-9
Tramming from Tram Station 3-10
Tramming from Drill Console (optional) 3-12
Swing Arm Control (optional) 3-14
Tramming from Operator’s Cab 3-16
Shutdown Checkslist 3-18
BI006830
Introduction v
Table of Contents
SECTION 4 DRILLING PROCEDURES
Loading Drill Steel – Manual Steel Rack 4-2
Loading Drill Steel – Linear Rod Changer 4-4
Drill Positioning Procedure 4-6
Drilling Procedure 4-7
Collaring Circuit (optional) 4-9
Normal Drilling 4-11
Drilling Practices 4-12
Anti-Jam System (optional) 4-14
Adding Drill Steel – Manual Rod Rack 4-16
Removing Drill Steel – Manual Rod Rack 4-16
Adding Drill Steel – Linear Rod Changer 4-18
Removing Drill Steel – Linear Rod Changer 4-21
Indexing the Swing Cylinder 4-23
HPR4519/5123 Drill Shank Replacement 4-24
HPR1H Drill Shank Replacement 4-26
SECTION 5 LUBRICATION AND TORQUE SPECIFICATIONS
Hydraulic Oils for Percussion Drills 5-2
Lubrication and Inspection 5-3
Maintenance Schedule – Moderate Climate 5-4
Maintenance Schedule – Cold Climate 5-5
Recommended Engine Oils 5-6
Daily Operational Checklist 5-7
Bolt Maintenance 5-7
Bolt Torque Specifications 5-8
Maintenance Record 5-9

BUCYRUS MD5090 HYDRAULIC TRACK DRILL OPERATION & MAINTENANCE MANUAL – CAT ROTARY TRACK DRILL MD5090 – PDF DOWNLOAD:

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