Case 580SR,580SR+,590SR,695SR Series Backhoe Loader Service Manual – PDF Download

Description

Case 580SR,580SR+,590SR,695SR Series Backhoe Loader Service Manual

FILE DETAILS:

FILE TYPE:PDF
DOWNLOADABLE:YES
MANUAL LANGUAGE:ENGLISH
NUMBER OF PAGES:1067 PAGES
SIZE:118 MB

DESCRIPTION:

The Service Manuals for “Loader backhoe” and “Engine” contain the necessary technical information to carry out service and repair on machine and on engine, necessary tools to cany out those operations and information on service standard, on procedures for connection, disconnection, disassembly and as- sembly of parts. The complete Service Manual which covers the loader backhoe models 5BOSR / 5808R+ l 59OSR/ 695SR consists of the following volumes, which can be identified through their print number as stated below.

TABLE OF CONTENTS:

• Case 580SR,580SR+,590SR,695SR Series Backhoe Loader Service Manual

SECTION 00 – SAFETY PRECAUTION
SECTION 01 – MAINTENANCE
SECTION 02 – TECHNICAL SPECIFICATIONS
2 IDENTIFICATION OF MAIN COMPONENTS
3 1 DIESEL ENGINE
3 4 BRAKES
3 5 STEERING
3 8 NOISE AND VIBRATION LEVELS
3 9 BUCKETS
4 DIMENSIONS AND PERFORMANCE
4 1 LOADER ATTACHMENT DIMENSIONS AND PERFORMANCE
4 2 DIMENSIONS AND PERFORMANCE OF LOADER ATTACHMENT WITH FORKS
4 3 BACKHOE ATTACHMENT DIMENSIONS AND PERFORMANCE
5 BACKHOE ATTACHMENT LIFTING CAPACITY
6 1 LOADER ATTACHMENT MAXIMUM LIFTING LOAD TABLE
6 2 BACKHOE ATTACHMENT MAXIMUM LIFTING LOAD TABLE
SECTION 17 – TORQUE CONVERTERS
1 POWERSHUTTLE TORQUE CONVERTER
1 1 DESCRIPTION AND OPERATTON
1 4 INSPECTION
1 5 DISASSEMBLY AND ASSEMBLY
2 POWERSHIFT TORQUE CONVERTER
2 1 DESCRIPTION AND OPERATTON
2 5 DISASSEMBLY AND ASSEMBLY
SECTION 21 – TRANSMISSION
1 POWERSHUTTLE TRANSMISSION “TURNER MODEL COM-T4-2025”
1-1 SPECIFICATIONS
1-2 MOUNTTNG SCREW TORQUE
1 3 TRANSMISSION CONTROLS
1 4 LUBRICATION
1 5 TRANSMISSION OIL FLOW AND SUPPLY
1 8 TRANSMISSION HYDRAULIC VALVES AND PRESSURE TEST POINTS
1-7 TRANSMISSION POWER FLOW
1 8 TRANSMISSION 2WD COMPONENTS
1 9 TRANSMISSION 4WD COMPONENTS
1-10 TRANSMISSION REMOVAL
1-11 DISASSEMBLY AND ASSEMBLY
1-12 FAULT FINDING
1-13 SPECIAL TOOLS
2 POWERSHIFT TRANSMISSION “DANA T16000”
2 1 SPECIFICATIONS
2 2 CONTROLS
2 3 LUBRICATION
2 4 PRESSURE SPECIFICATIONS AND CHECK POINTS
2 5 TRANSMISSION COOLER
2 8 HYDRAULIC DIAGRAM
2 7 OPERATION
2 8 POWER FLOWS
2 9 GEAR AND CLUTCH LAY OUT
2 10 TRANSMISSION REMOVAL AND INSTALLATION
2 11 TRANSMISSION COMPONENTS
2-12 DISASSEMBLY AND ASSEMBLY
2 13 SPECIAL TOOLS
2 14 FAULT FINDING
2-15 FAULT FINDING
SECTION 25 – FRONT AXLES
1 FRONT AXLE 2WD “CARRARO”
1 1 SPECIFICATIONS
1 2 DISASSEMBLY AND ASSEMBLY
1 3 FAULT FINDING
2- FRONT AXLE 4WD “CARRARO”
2-1 SPECIFICATIONS
2 2 DISASSEMBLY AND ASSEMBLY
2 3 FAULT FINDING
3 FRONT AXLE 4W8 “CARRARO”
3 1 SPECIFICATIONS
3-2 DISASSEMBLY AND ASSEMBLY
3 3 FAULT FINDING
4 SPECIAL TOOLS
SECTION 27 – REAR AXLE
1 REAR AXLE 2ws 3
1-1 DESCRIPTION AND OPERATION 3
12 SPECIFICATIONS 6
1 3 DISASSEMBLY AND ASSEMBLY 8
1 4 FAULT FINDING 27
2 REAR AXLE 4ws CARRARO 28
2 1 SPECIFICATIONS 28
22 DISASSEMBLY AND ASSEMBLY 32
2 3 FAULT FINDING 81
3 SPECIAL TOOLS 84
SECTION 33 – BRAKES SYSTEM
1 SPECIFICATIONS 3
2 PARKING BRAKE 6
2 1 PARKING BRAKE ADJUSTMENT 7
3 BRAKE CYLINDERS 8
4 OIL BRAKE TANK 13
5 BLEEDING PROCEDURE 13
SECTION 35 – HYDRAULIC SYSTEM
1 HYDRAULIC DIAGRAMS 3
1-1 HYDRAULIC DIAGRAM – 2WS SIDESHIFT MECHANICAL MODELS 3
12 HYDRAULIC DIAGRAM -2WS SIDESHIFT PILOT MODELS 5
1 3 HYDRAULIC DIAGRAM -4WS SIDESHIFT MECHANICAL MODELS 7
1 4 HYDRAULIC DIAGRAM -4WS SIDESHIFT PILOT MODELS 9
1 5 HYDRAULIC DIAGRAM -4WS CENTER PIVOT PILOT MODELS 11
2 HYDRAULIC PUMP 13
2 1 DESCRIPTION AND OPERATION 13
22 SPECIFICATIONS 13
2 3 LOAD SENSING VALVE 16
2 4 REMOVAL 18
2 5 COMPONENTS 19
2 6 DISASSEMBLY AND ASSEMBLY 20
3 CONTROL VALVES 24
3-1 CONTROL VALVES ‘REXROTH” (MECHANICAL MODELS) 24
32 “REXROTH” CONTROL VALVES (PILOT MODELS) 40
3 3 SOLENOID VALVE FOR PILOTING THE BACKHOE CONTROL VALVE
(WITH HYDRAULIC CONTROL) 49
3 4 RELIEF VALVES 52
3 5 ACCUMULATOR “GLIDE RIDE” PARKER 60
4 HYDRAULIC SWING SYSTEM 63
4 1 DESCRIPTION AND OPERATION 63
42 HYDRAULIC OIL FLOW 64
5 HYDRAULIC CYLINDERS 66
5-1 LOADER ATTACHMENT BOOM CYLINDER 67
5-2 LOADFR RIICKFT CYLINDER
5 4 BACKHOE BOOM CYLINDER
5 5 BACKHOE ATTACHMENT DIPPER CYLINDER
5 6 BACKHOE BUCKET CYLINDER
5 7 TELESCOPIC CYLINDER
5 8 4W8 STABILIZER CYLINDER – CENTER PIVOT
5 9 STABILIZER CYLINDER – SIDESHIFT
5 11 BACKHOE ATTACHMENT SIDESHIFT CYLINDER – SIDESHIFT
6 HYDRAULIC CONTROL LEVERS
6 2 DESCRIPTION AND OPERATION
6 3 DISASSEMBLY AND ASSEMBLY
6 4 CONTROL LEVER VALVE
7 1 PRELIMINARY CHECKS
SECTION 39 – CHASSIS
1 DESCRIPTION AND OPERATION
2 REMOVAL AND INSTALLATION COMPONENTS
2 1 COMPONENTS WITHIN THE CHASSIS
2 2 COMPONENTS BELOW THE CHASSIS
2 3 COMPONENTS ATTACHED OUTSIDE THE CHASSIS
2 4 COMPONENTS ATTACHED ON THE CHASSIS
2 5 MOUNTING SCREW TORQUE
SECTION 41 – STEERING SYSTEM
1 STEERING SYSTEM 2W8
2 STEERING SYSTEM 4W8
3 3 DISASSEMBLY AND ASSEMBLY
SECTION 50 – CAB HEATING AND AIR CONDITIONING
2 1 DESCRIPTION AND OPERATION
3 1 PRINCIPALS OF AIR CONDITIONING
3 2 SAFETY PRECAUTIONS
3 3 CONTROLS AND OPERATION
3 4 FAULT FINDING AND TESTING
3 8 COMPONENTS OVERHAUL
SECTION 55 – ELECTRICAL SYSTEM
1 1 TEMPORARY WIRING HARNESS REPAIR
2 ELECTRICAL DIAGRAMS
2 1 ELECTRICAL DIAGRAMS – POWERSHUTTLE ROPS (SBOSR)
22 ELECTRICAL DIAGRAMS – POWERSHUTTLE CAB (SBDSR)
2 3 ELECTRICAL DIAGRAMS – POWERSHIFT CAB (SBOSR)
2 4 ELECTRICAL DIAGRAMS – POWERSHUTTLE CAB (5808R+15908R)
2 5 ELECTRICAL DIAGRAMS – POWERSHIFT CAB (5908R)
2 6 ELECTRICAL DIAGRAMS – 4W8 POWERSHIFT CAB (6958R) –
3 CONTROLS AND INSTRUMENTS
3 1 FRONT CONTROL PANELS (5808R I 5908R)
32 FRONT CONTROL PANELS (6958R)
3 3 SIDE INSTRUMENT CLUSTER PANEL (5808R)
3 4 SIDE INSTRUMENT CLUSTER PANEL (5808R+ I 5QOSR I 6958R)
3 5 SIDE INSTRUMENT CLUSTER (SBOSR)
3 6 SIDE INSTRUMENT CLUSTER (5808R+ I SQOSR I 695$R)
3 7 IMMOBILISER CIRCUIT
4 DIAGNOSTIC DISPLAY (5808R+I5908R I 6958R)
4 3 PROCEDURE ABOUT SELF TEST
4 4 ON BOARD ERROR CODE RETRIEVAL
4 5 BACKLIGHTING AND DIMMING
4 7 FUNCTIONAL DESCRIPTION
4 10 WARNING MESSAGES
5 1 DESCRIPTION AND OPERATION
6 1 SPECIFICATIONS
62 DESCRIPTION AND OPERATION
6 5 PRELIMINARY CHECK AND TESTS
7 6 CONNECTING A BOOSTER BATTERY 1
7 7 BATTERY MASTER SWITCH 1
8 1 GENERAL INTRODUCTION 1
8 6 PARKING BRAKE SWITCH1
8 9 BRAKE PEDAL SWITCHES 1
8 10 BRAKE OIL LEVEL WARNING LAMP 1
8-11 FRONT WORK LAMP SWITCH (1) — REAR WORK LAMP SWITCH (2) MAIN LIGHT SWITCH-
8 13 HAZARD WARNING LIGHT RELAY 1
8 14 MULTI FUNCTION SWITCH1
8 15 FRONT WINDSHIELD WIPER MOTOR (1)— REAR WINDSHIELD WIPER MOTOR (2)
8 16 4W8 — STEERING SELECTOR SWITCH 1
8 17 STEERING CONTROL UNIT 1
8 18 4W8 REAR AXLE STEERING SENSOR 1
8 19 4W8 FRONT AXLE STEERING SENSOR 1
8 20 STEERING SOLENOID VALVE 1
8 21 DIFFERENTIAL LOCK SWITCH (1) 1
SECTION 82 – LOADER
1 LOADER ATTACHMENT CONTROLS
1-1 LOADER ATTACHMENT OPERATION
2 LOADER BUCKET SELF LEVELING
3 LOADER ATTACHMENT SAFETY STRUT
4 LOADER BUCKET REMOVAL
SECTION 84 – BACKHOE
1 DESCRIPTION AND OPERATION
2 BACKHOE ATTACHMENT MECHANICAL CONTROLS VERSION
3 BACKHOE ATTACHMENT HYDRAULIC CONTROLS
4 1 CENTER PIVOT BACKHOE ATTACHMENT DISASSEMBLY
4 2 BACKHOE ATTACHMENT DISASSEMBLY – SIDESHIFT
4 3 BACKHOE BUCKET REMOVAL
4 4 BUCKET TEETH REPLACEMENT
5 ITELESCOPIC DIPPER REVISION

CASE 580SR,580SR+,590SR,695SR SERIES BACKHOE LOADER SERVICE MANUAL – PDF DOWNLOAD:

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