Case 580T 580ST 590ST 695ST Backhoe Loaders Service Repair Manual (84581914) Case 580T 580ST 590ST – PDF DOWNLOAD

Description

Case 580T 580ST 590ST 695ST Backhoe Loaders Service Repair Manual (84581914) Case 580T 580ST 590ST

File Details:

Case Backhoe Loader 580T ST 580ST 590ST 695ST Service Manual
Size : 187 MB
Format : PDF
Language : English
Brand: Case
Type of machine: Case Backhoe Loader
Type of document: Service Manual
Model: Case Backhoe Loader 580T ST 580ST 590ST 695ST
Part No: 84581914

CASE 580T 580ST 590ST 695ST BACKHOE LOADERS SERVICE REPAIR MANUAL (84581914) CASE 580T 580ST 590ST – PDF DOWNLOAD:

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Sample Page From The Manual:

Case 580T 580ST 590ST 695ST Backhoe Loaders Service Repair Manual (84581914) Case 580T 580ST 590ST

• Backhoe loaders 580T – 580ST – 590ST – 695ST have been designed to perform most earth-moving operations.
• If you use this machine for duties involving the use of attachments, accessories, or special tools, consult your Dealer to make sure that the adaptations or modifications carried out are in conformity with the machine’s technical specifications and with current regulations on safety.
• Any modifications or adaptations which are not approved by the manufacturer may invalidate the machine’s original conformity with safety requirements.
• The machine must be used according to its intended use, respecting the safety and precautionary rules and strictly following the operating instructions.
• Any functional disorders, especially those affecting the safety of the machine, should therefore be rectified immediately.

Tabe of Contents:

Case 580T 580ST 590ST 695ST Backhoe Loaders Service Repair Manual (84581914) Case 580T 580ST 590ST

SECTION 00 – SAFETY RULES
FOREWORD 4
SAFETY INSTRUCTIONS 6
PREVENTION OF FIRE OR EXPLOSIONS 8
PREVENTION OF BURNS 9
PRECAUTIONS FOR WASTE DISPOSAL 10
SECTION 01 – MAINTENANCE
SECTION 02 – TECHNICAL SPECIFICATIONS
MODELS 3
IDENTIFICATION OF MAIN COMPONENTS 4
TECHNICAL SPECIFICATIONS 6
TRANSMISSION 6
AXLES 7
BRAKES 8
STEERING 8
HYDRAULIC SYSTEM 9
FRONT COUNTERWEIGHT 9
NOISE AND VIBRATION LEVELS 10
BUCKETS 10
TYRES 11
DIMENSIONS AND PERFORMANCE 12
DIMENSIONS – 2WS SIDESHIFT 12
DIMENSIONS – 2WS SIDESHIFT SLA (“STRAIGHT LOADER ARM” 13
DIMENSIONS – 4WS SIDESHIFT 14
DIMENSIONS – 4WS CENTER PIVOT 15
LOADER ATTACHMENT PERFORMANCE 16
PERFORMANCE OF LOADER BUCKET WITH FORKS 19
BACKHOE ATTACHMENT PERFORMANCE 21
MAXIMUM LIFTING LOADS 24
LOADER ATTACHMENT MAXIMUM LIFTING LOAD TABLE 24
BACKHOE ATTACHMENT MAXIMUM LIFTING LOAD TABLE 25
SUPPLY SUMMARY TABLE 26
INDEX
SECTION 10 – ENGINE
ENGINE INSTALLATION 3
TECHNICAL SPECIFICATIONS 4
72kW – HP ENGINE (580T) 4
72kW – HP ENGINE (580ST) 5
82kW – HP ENGINE (590ST – 695ST) 6
SECTION 21 – TRANSMISSION
POWERSHUTTLE TRANSMISSION 3
TECHNICAL SPECIFICATIONS 4
CONTROLS 9
LUBRICATION 13
GREASING 16
REMOVAL FROM MACHINE 18
DISASSEMBLY AND ASSEMBLY 19
TROUBLESHOOTING 144
REPAIR TIMES 148
SPECIAL TOOLS 149
POWERSHIFT TRANSMISSION 150
TECHNICAL SPECIFICATIONS 150
CONTROLS 161
LUBRICATION 163
GREASING 165
REMOVAL FROM MACHINE 166
DISASSEMBLY AND ASSEMBLY 167
TROUBLESHOOTING 331
REPAIR TIMES 335
SPECIAL TOOLS 336
SECTION 25 – FRONT AXLE
2WD – 2WS FRONT AXLE 3
TECHNICAL SPECIFICATIONS 3
LUBRICATION AND GREASING 4
REMOVAL FROM MACHINE 6
DISASSEMBLY AND ASSEMBLY 7
TROUBLESHOOTING 7
4WD – 2WS FRONT AXLE 10
TECHNICAL SPECIFICATIONS 10
LUBRICATION AND GREASING 11
REMOVAL FROM MACHINE 13
DISASSEMBLY AND ASSEMBLY 14
TROUBLESHOOTING 57
SPECIAL TOOLS 61
4WS FRONT AXLE 62
TECHNICAL SPECIFICATIONS 62
INDEX
LUBRICATION AND GREASING 63
REMOVAL FROM MACHINE 65
SECTION 27 – REAR AXLE
2WS REAR AXLE (580T – 580ST) 3
TECHNICAL SPECIFICATIONS 3
LUBRICATION AND GREASING 5
REMOVAL FROM MACHINE 7
DISASSEMBLY AND ASSEMBLY 8
TROUBLESHOOTING 61
REPAIR TIMES 67
SPECIAL TOOLS 68
2WS REAR AXLE (590ST) 69
TECHNICAL SPECIFICATIONS 69
LUBRICATION AND GREASING 71
REMOVAL FROM MACHINE 73
DISASSEMBLY AND ASSEMBLY 74
TROUBLESHOOTING 127
REPAIR TIMES 133
SPECIAL TOOLS 134
4WS REAR AXLE (695ST) 135
TECHNICAL SPECIFICATIONS 135
LUBRICATION AND GREASING
SECTION 10 – ENGINE
ENGINE INSTALLATION 3
TECHNICAL SPECIFICATIONS 4
72kW – HP ENGINE (580T) 4
72kW – HP ENGINE (580ST) 5
82kW – HP ENGINE (590ST – 695ST) 6
SECTION 21 – TRANSMISSION
POWERSHUTTLE TRANSMISSION 3
TECHNICAL SPECIFICATIONS 4
CONTROLS 9
LUBRICATION 13
GREASING 16
REMOVAL FROM MACHINE 18
DISASSEMBLY AND ASSEMBLY 19
TROUBLESHOOTING 144
REPAIR TIMES 148
SPECIAL TOOLS 149
POWERSHIFT TRANSMISSION 150
TECHNICAL SPECIFICATIONS 150
CONTROLS 161
LUBRICATION 163
GREASING 165
REMOVAL FROM MACHINE 166
DISASSEMBLY AND ASSEMBLY 167
TROUBLESHOOTING 331
REPAIR TIMES 335
SPECIAL TOOLS 336
SECTION 25 – FRONT AXLE
2WD – 2WS FRONT AXLE 3
TECHNICAL SPECIFICATIONS 3
LUBRICATION AND GREASING 4
REMOVAL FROM MACHINE 6
DISASSEMBLY AND ASSEMBLY 7
TROUBLESHOOTING 7
4WD – 2WS FRONT AXLE 10
TECHNICAL SPECIFICATIONS 10
LUBRICATION AND GREASING 11
REMOVAL FROM MACHINE 13
DISASSEMBLY AND ASSEMBLY 14
TROUBLESHOOTING 57
SPECIAL TOOLS 61
4WS FRONT AXLE 62
TECHNICAL SPECIFICATIONS 62
LUBRICATION AND GREASING 63
REMOVAL FROM MACHINE 65
SECTION 27 – REAR AXLE
2WS REAR AXLE (580T – 580ST) 3
TECHNICAL SPECIFICATIONS 3
LUBRICATION AND GREASING 5
REMOVAL FROM MACHINE 7
DISASSEMBLY AND ASSEMBLY 8
TROUBLESHOOTING 61
REPAIR TIMES 67
SPECIAL TOOLS 68
2WS REAR AXLE (590ST) 69
TECHNICAL SPECIFICATIONS 69
LUBRICATION AND GREASING 71
REMOVAL FROM MACHINE 73
DISASSEMBLY AND ASSEMBLY 74
TROUBLESHOOTING 127
REPAIR TIMES 133
SPECIAL TOOLS 134
4WS REAR AXLE (695ST) 135
TECHNICAL SPECIFICATIONS 135
LUBRICATION AND GREASING 138
REMOVAL FROM MACHINE 140
DISASSEMBLY AND ASSEMBLY 141
TROUBLESHOOTING 219
REPAIR TIMES 225
SPECIAL TOOLS 227
SECTION 33 – BRAKE SYSTEM
PARKING BRAKE 3
TECHNICAL SPECIFICATIONS 3
OPERATION 3
ADJUSTMENT 4
MECHANICAL PARKING BRAKE ADJUSTMENT PROCEDURE 5
DISASSEMBLY AND ASSEMBLY 6
SERVICE BRAKE 15
OPERATION 15
BRAKE BLEEDING PROCEDURE 16
BRAKE PEDALS FUNCTIONALITY CHECK 17
SECTION 35 – HYDRAULIC SYSTEM
HYDRAULIC DIAGRAMS 3
HYDRAULIC DIAGRAM – 2WS SIDESHIFT MECHANICAL MODELS 3
HYDRAULIC DIAGRAM – 2WS SIDESHIFT PILOT MODELS 9
HYDRAULIC DIAGRAM – 4WS SIDESHIFT MECHANICAL MODELS 11
HYDRAULIC DIAGRAM – 4WS SIDESHIFT PILOT MODELS 13
HYDRAULIC DIAGRAM – 4WS CENTER PIVOT PILOT MODELS 15
HYDRAULIC PUMP 17
HYDRAULIC FIXED-FLOW-RATE GEAR PUMP 17
HYDRAULIC VARIABLE-FLOW-RATE PISTON PUMP 28
CONTROL VALVES 43
LOADER CONTROL VALVE 52
BACKHOE ATTACHMENT CONTROL VALVE 56
RELIEF VALVES 68
BACKHOE ATTACHMENT CONTROL VALVE PILOT SOLENOID VALVE 77
ACCUMULATOR “GLIDE RIDE” PARKER 80
TECHNICAL SPECIFICATIONS 80
MAINTENANCE 80
SAFETY 80
CHECKING AND ADJUSTING THE PRECHARGE PRESSURE 81
HYDRAULIC SWING SYSTEM 83
OPERATION 83
HYDRAULIC CYLINDERS 86
LOADER ATTACHMENT BOOM CYLINDER 87
LOADER BUCKET CYLINDER 93
4X1 LOADER BUCKET CYLINDER 97
BACKHOE BOOM CYLINDER 100
BACKHOE ATTACHMENT DIPPER CYLINDER 104
BACKHOE BUCKET CYLINDER 108
TELESCOPIC CYLINDER 112
STABILIZER CYLINDER – CENTER PIVOT (695ST) 115
STABILIZER CYLINDER – SIDESHIFT 119
SWING CYLINDER 123
BACKHOE ATTACHMENT LOCK CYLINDER – SIDESHIFT 127
SPECIAL TOOLS 128
HYDRAULIC CONTROL LEVERS 129
TECHNICAL SPECIFICATIONS 129
CONTROLS AND OPERATION 130
COMPONENTS 131
DISASSEMBLY AND ASSEMBLY 133
CONTROL LEVER VALVE 136
TROUBLESHOOTING 138
PRELIMINARY CHECKS 138
TROUBLESHOOTING (WITH “REXROTH” CONTROL VALVES) 139
SWING 141
HYDRAULIC PUMP 142
SECTION 39 – CHASSIS
DESCRIPTION 3
REMOVAL AND INSTALLATION OF COMPONENTS 6
COMPONENTS WITHIN THE CHASSIS 9
COMPONENTS OF THE LOWER PART OF THE CHASSIS 7
COMPONENTS ATTACHED OUTSIDE THE CHASSIS 11
COMPONENTS OF THE UPPER PART 12
SECTION 41 – STEERING SYSTEM
DESCRIPTION 3
2WS STEERING SYSTEM 4
4WS STEERING SYSTEM 7
POWER STEERING 11
TECHNICAL SPECIFICATIONS 11
COMPONENTS 13
DISASSEMBLY 15
ASSEMBLY 18
SECTION 50 – CAB HEATING AND AIR CONDITIONING
TECHNICAL SPECIFICATIONS 3
GENERAL 3
CAB HEATING 5
CONTROLS 5
OPERATION 6
AIR FLOW DIFFUSERS 7
OVERHAUL 9
TROUBLESHOOTING 11
AIR CONDITIONING 12
PRINCIPLES OF AIR CONDITIONING 12
CONTROLS 17
OPERATION 18
TROUBLESHOOTING AND TESTING 25
FLUSHING THE SYSTEM 43
DRAINING THE SYSTEM 45
CHARGING THE SYSTEM 46
OVERHAUL 47
COMPRESSOR 52
TECHNICAL SPECIFICATIONS 52
REMOVAL AND INSTALLATION 53
DISASSEMBLY AND ASSEMBLY 56
TROUBLESHOOTING 65
SECTION 55 – ELECTRIC SYSTEM
ELECTRIC DIAGRAMS 3
ELECTRIC DIAGRAMS – POWERSHUTTLE ROPS (580T mechanical engine) 3
ELECTRIC DIAGRAMS – POWERSHUTTLE CAB (580T – 580T SLA mechanical engine) 18
ELECTRIC DIAGRAMS – POWERSHUTTLE CAB (580ST – 590ST electronic engine) 36
ELECTRIC DIAGRAMS – POWERSHIFT CAB (580ST – 590ST electronic engine) – 2WS 53
ELECTRIC DIAGRAMS – POWERSHIFT CAB (695ST) – 4WS 72
CONTROLS AND INSTRUMENTS 91
FRONT CONTROL PANELS (580T – 580ST – 590ST) 91
FRONT CONTROL PANELS (695ST) 93
CONTROL PANEL AND SIDE INSTRUMENT CLUSTER (580T mechanical engine) 95
CONTROL PANEL AND SIDE INSTRUMENT CLUSTER (580ST – 590ST – 695ST electronic engine) 97
SIDE INSTRUMENT CLUSTER (580T) 99
SIDE INSTRUMENT CLUSTER (580ST – 590ST – 695ST) 101
ANTI-START SYSTEM 103
DIAGNOSTIC DISPLAY (580ST – 590ST – 695ST) 104
SYMBOLS 106
SETUP MENU 107
PROCEDURE ABOUT SELF TEST 108
ON BOARD ERROR CODE RETRIEVAL 109
BACKLIGHTING AND DIMMING 110
WORK HOURS 111
OPERATION 112
WARNING SYSTEM 116
MAINTENANCE 117
WARNING MESSAGES 118
STARTING SYSTEM 124
OPERATION 124
STARTER MOTOR 127
TROUBLESHOOTING 132
ALTERNATOR 134
TECHNICAL SPECIFICATIONS 134
OPERATION 135
TROUBLESHOOTING 136
BATTERY 137
TECHNICAL SPECIFICATIONS 137
OPERATION 137
REPLACEMENT 138
CHARGE AND ELECTROLYTE LEVEL CHECK 139
CONNECTING A BOOSTER BATTERY 140
BATTERY MASTER SWITCH 140
TROUBLESHOOTING 141
SECTION 82 – LOADER ATTACHMENT
LOADER ATTACHMENT CONTROLS 3
LOADER ATTACHMENT OPERATION 3
4×1 LOADER BUCKET CONTROL (Optional) 6
LOADER ATTACHMENT CONTROL LOCK (Specific to certain countries) 7
BUCKET SELF-LEVELLING 8
LOADER ATTACHMENT SAFETY STRUT 12
LOADER ATTACHMENT SAFETY STRUT (2WS) 12
LOADER ATTACHMENT SAFETY STRUT (4WS) 13
REMOVAL AND INSTALLATION OF LOADER BUCKET 14
STANDARD LOADER BUCKET 14
LOADER BUCKET WITH FORKS (Optional) 15
BUCKET TEETH REPLACEMENT 16
LOADER REMOVAL 17
SECTION 84 – BACKHOE ATTACHMENT
DESCRIPTION AND OPERATION 3
BACKHOE ATTACHMENT CONTROLS 6
BACKHOE ATTACHMENT MECHANICAL CONTROLS 7
BACKHOE ATTACHMENT HYDRAULIC CONTROLS 18
BACKHOE ATTACHMENT SIDESHIFT (Sideshift version) 24
BACKHOE ATTACHMENT DISASSEMBLY 26
BACKHOE BUCKET REPLACEMENT 28
BACKHOE BUCKET 29
BACKHOE ATTACHMENT HYDRAULIC HANDLING 30
CONTROLS 30
HYDRAULIC DIAGRAM 31
DISASSEMBLY AND ASSEMBLY 32

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