Case Crawler Excavator CX160B CX180B Service Manual 87616542B – PDF DOWNLOAD

Description

Case Crawler Excavator CX160B CX180B Service Manual

FILE DETAILS:

Case Crawler Excavator CX160B CX180B Service Manual

Size : 179 MB
Format : PDF
Language : English
Number of Pages : 1548 pages
Brand: Case
Type of machine: Crawler Excavator
Type of document: Service Manual
Model: Case Crawler Excavator CX160B CX180B
Part No: 87616542B

DESCRIPTION:

Case Crawler Excavator CX160B CX180B Service Manual

GENERAL INFORMATION:

• Cleanning Clean all metal parts except bearings, in a suitable cleaning solvent or by steam cleaning. Do not use caustic soda for steam cleaning. After cleaning, dry and put oil on all parts. Clean oil passages with compressed air. Clean bearings in a suitable cleaning solvent, dry the bearings completely and put oil on the bearings. Inspection Check all parts when the parts are disassembled.
• Replace all parts that have wear or damage. Small scoring or grooves can be removed with a hone or crocus cloth. Complete a visual inspection for indications of wear, pitting and the replacement of parts necessary to prevent early failures. Bearings Check bearings for easy action. If bearings have a loose fit or rough action replace the bearing. Wash bearings with a suitable cleaning solvent and permit to air dry. DO NOT DRY BEARINGS WITH COMPRESSED AIR. Needle bearings Before you press needle bearings in a bore always remove any metal protrusions in the bore or edge of the bore. Before you press bearings into position put petroleum jelly on the inside and outside diameter of the bearings. Gears Check all gears for wear and damage.
• Replace gears that have wear or damage. Oil seals, O-rings and gaskets Always install new oil seals, O-rings and gaskets. Put petroleum jelly on seals and O-rings. Shafts Check all shafts that have wear or damage. Check the bearing and oil seal surfaces of the shafts for damage. Service parts Always install genuine Case service parts. When ordering refer to the Parts Catalog for the correct part number of the genuine Case replacement items. Failures due to the use of other than genuine Case replacement parts are not covered by warranty. Lubrication Only use the oils and lubricants specified in the Operator’s or Service Manuals. Failures due to the use of non-specified oils and lubricants are not covered by warranty.
• In order to meet the emission control regulation of 3rd-stage, the engine components have been made precisely and they are to be used under high-pressure conditions. Therefore, the specified fuel must be used for the engine. As a matter of course, not only the guarantee will not be given for the use of a fuel other than the specified but also it may invite a serious breakdown. In addition, since suitable specifications for the fuel filter elements have been established for this engine, use of the genuine filter is essential. The following describes the specifications and the requirements of the fuel to be applied, and maintenance of the fuel and the fuel elements

CASE CRAWLER EXCAVATOR CX160B CX180B SERVICE MANUAL 87616542B – PDF DOWNLOAD:

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TABLE OF CONTENTS:

Case Crawler Excavator CX160B CX180B Service Manual

GENERAL INFORMATION
Safety, general information and standard torque data 1001 7-27691EN
General specifications and special torque setting 1002 SM160B1002-1EN
2 ENGINE
Removal and installation of the engine 2000 SM130B2000-0EN
Removal and installation of the fuel cooler, engine inter-cooler,
radiator and oil cooler 2001 SM160B2001-0EN
Removal and installation of the turbo charger 2004 SM160B2004-0EN
Removal and installation of EGR cooler and EGR valve 2005 SM160B2005-0EN
Removal and installation of the engine hood 2006 SM130B2006-0EN
Engine specifications *
Disassembly and assembly of the engine *
3 FUEL SYSTEM
Removal and installation of the fuel tank 3001 SM160B3001-0EN
Removal and installation of the supply pump and common rail 3004 SM160B3004-0EN
Removal and installation of the injectors 3005 SM160B3005-0EN
Fuel engine system *
4 ELECTRICAL SYSTEM
Service connector kit 4000 SM350B4000-1EN
Electrical and engine functions and service support 4001 SM210B4001-2EN
Removal and installation of the starter motor 4004 SM160B4004-0EN
Removal and installation of the alternator 4005 SM130B4005-0EN
Electrical equipment and electrical circuit diagrams 4020 SM210B4020-1EN
Engine error code (DTC) 4021 SM130B4021-0EN
Main body error code (DTC) 4022 SM130B4022-0EN
Troubleshooting, 4JJ1 engine 4023 SM130B4023-0EN
5 UNDERCARRIAGE
Removal and installation of tracks 5001 SM160B5001-1EN
Rollers 5003 SM160B5003-1EN
Take-up roller 5005 SM210B5005-0EN
6 DRIVE TRAIN
Removal and installation of the drive motor and
final drive transmission 6001 SM130B6001-0EN
Disassembly and assembly of the drive motor and
final drive transmission 6002 SM160B6002-0EN
Removal and installation of the swing motor and
swing reduction gear 6003 SM160B6003-1EN
Disassembly and assembly of the swing reduction gear 6004 SM210B6004-1EN
7 UNDERCARRIAGE HYDRAULICS
* Consult the Engine Service Manual
Lep SM160BTOC-1EN Issued 07-09
DIVISION/SECTION SECTION N° REFERENCE N°
8 UPPERSTRUCTURE HYDRAULICS
Depressurising and decontaminating the hydraulic system, use of the
vacuum pump and bleeding the components 8000 SM160B8000-0EN
Specifications, troubleshooting, checks and
hydraulic pressure settings 8001 SM160B8001-1EN
Removal and installation of the hydraulic reservoir 8002 SM160B8002-0EN
Removal and installation of the main hydraulic pump 8003 SM160B8003-0EN
Removal and installation of the main hydraulic control valve 8004 SM160B8004-0EN
Removal and installation of the attachment cylinders 8005 SM160B8005-0EN
Removal and installation of the hydraulic swivel 8006 SM160B8006-0EN
Removal and installation of the pilot blocs 8007 SM160B8007-1EN
Removal and installation of the swing motor 8008 SM160B8008-0EN
Disassembly and assembly of the main hydraulic pump 8010 SM160B8010-0EN
Disassembly and assembly of the main hydraulic control valve 8011 SM160B8011-0EN
Disassembly and assembly of the attachment cylinders 8012 SM130B8012-0EN
Disassembly and assembly of the hand control levers 8013 SM130B8013-0EN
Disassembly and assembly of the foot control levers 8014 SM160B8014-1EN
Disassembly and assembly of the cushion valve 8016 SM160B8016-1EN
Removal and installation of the safety valve 8017 SM130B8017-0EN
Hydraulic swivel, disassembly and assembly 8018 SM160B8018-0EN
Disassembly and assembly of the swing motor 8019 SM210B8019-0EN
Hydraulic functions 8020 SM160B8020-2EN
Hydraulic component functions 8030 SM160B8030-1EN
9 UPPERSTRUCTURE
Removal and installation of the counterweight 9002 SM160B9002-0EN
Removal and installation of the boom, dipper and bucket 9003 SM160B9003-0EN
Removal and installation of the seat 9004 SM130B9004-0EN
Removal and installation of the cab and cab equipment 9005 SM130B9005-0EN
Air conditioner functions and troubleshooting 9006 SM210B9006-3EN
Air conditioning unit 9007 SM130B9007-0EN
Air conditioning components 9009 SM160B9009-0EN
Large size hydraulic schematics Pocket 87593994B
Large size electrical schematics

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