Case CX160D LC Version Tier 4B (final) Crawler Excavator Service Repair Manual – PDF Download

Description

Case CX160D LC Version Tier 4B (final) Crawler Excavator Service Repair Manual

CASE CX160D LC VERSION TIER 4B (FINAL) CRAWLER EXCAVATOR SERVICE REPAIR MANUAL – PDF DOWNLOAD:

SCREENSHOOTS OF THE MANUAL:

DESCRIPTION:

Case CX160D LC Version Tier 4B (final) Crawler Excavator Service Repair Manual

• All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given, and using, whenever possible, the special tools.
• Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall be responsible for any subsequent damages. The manufacturer and all the organizations of its distribution chain, including – without limitation – national, regional, or local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manufacturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
• In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer.
• The manufacturer reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold.
• Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice.

TABLE OF CONTENTS:

Case CX160D LC Version Tier 4B (final) Crawler Excavator Service Repair Manual

INTRODUCTION………………………………………………. 3
Engine – 10……………………………………………….. 65
Engine and crankcase – 001………………………………. 67
Pan and covers – 102…………………………………….155
Valve drive and gears – 106………………………………163
Cylinder heads – 101…………………………………….215
Crankshaft and flywheel – 103…………………………….277
Fuel tanks – 216………………………………………..283
Fuel filters – 206………………………………………297
Fuel injection system – 218………………………………309
Air cleaners and lines – 202……………………………..349
Turbocharger and lines – 250……………………………..353
Intake and exhaust manifolds and muffler – 254……………..361
Selective Catalytic Reduction (SCR) exhaust treatment – 500….373
Exhaust Gas Recirculation (EGR) exhaust treatment – 501……..401
Engine cooling system – 400………………………………421
Fan and drive – 414……………………………………..449
Aftercooler – 310……………………………………….453
Engine lubrication system – 304…………………………..463
Hydraulic systems – 35………3
Hydraulic systems – 000….5
Hydraulic systems – 35…………………. 2
Reservoir, cooler, and filters – 300…. 3
Variable displacement pump – 106…….. 21
Pump control valves – 102…………… 51
Main control valve – 359……………. 79
Pilot system – 357………………….161
Hydraulic hand control – 355…………181
Hydraulic foot control – 356…………247
Hydraulic systems – 35………………………………. 2
Hydraulic swing system – 352……………………… 3
Hydraulic travel system – 353…………………….. 55
Hydraulic central joint – 354……………………..153
Boom hydraulic system – 736……………………….173
Dipper hydraulic system – 737……………………..239
Excavator and backhoe bucket hydraulic system – 738….267
Hammer and rotating bucket hydraulic system – 360……279
Frames and ballasting – 39……………… 3
Ballasts and supports – 140…………. 5
Tracks and track suspension – 48………… 15
Track frame and driving wheels – 130…. 17
Tracks – 100………………………. 27
Track tension units – 134…………… 41
Track rollers – 138………………… 75
Cab climate control – 50………………..115
Heating – 100………………………117
Air conditioning – 200………………123
Electrical systems – 55…………………161
Electrical system – 000……………..165
Electrical systems – 55……………2
Harnesses and connectors – 100….3
Electrical systems – 55…………………………………….. 2
Cab engine controls – 525……………………………….. 3
Engine control system – 015……………………………… 21
Engine starting system – 201…………………………….. 85
Alternator – 301………………………………………..137
Battery – 302…………………………………………..147
Cold start aid – 202…………………………………….153
Fuel tank system – 011…………………………………..163
Fuel injection system – 010………………………………169
Engine intake and exhaust system – 014…………………….179
Selective Catalytic Reduction (SCR) electrical system – 988….195
Exhaust Gas Recirculation (EGR) electrical system – 989……..265
Engine cooling system – 012………………………………281
Engine oil system – 013………………………………….291
Electronic modules – 640…………………………………299
Electrical systems – 55………………………………………………. 2
Cab controls – 512……………………………………………….. 3
Hydraulic system control – 036……………………………………..185
Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls – 051……205
Heating, Ventilation, and Air-Conditioning (HVAC) control system – 050….219
Swing control system – 416…………………………………………249
Travel control system – 417………………………………………..253
Camera – 530……………………………………………………..257
Wiper and washer system – 518………………………………………279
External lighting – 404……………………………………………295
Cab lighting – 514………………………………………………..301
Warning indicators, alarms, and instruments – 408…………………….307
Anti-theft system – 992……………………………………………313
Electrical systems – 55…………………….. 2
FAULT CODES – DTC………………………. 3
Booms, dippers, and buckets – 84……………..381
Boom – 910……………………………..383
Dipper arm – 912………………………..409
Bucket – 100……………………………419
Platform, cab, bodywork, and decals – 90………429
Cab – 150………………………………431
Cab glazing – 156……………………….443
Protections and footboards – 118………….455
Mechanically-adjusted operator seat – 120….461
Engine hood and panels – 100……………..467
SPECIAL TOOL INDEX………………………….474

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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