Case IH Tractor JX1070U, JX1080U, JX1090U, JX1100U Service Manual – PDF DOWNLOAD

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Case IH Tractor JX1070U, JX1080U, JX1090U, JX1100U Service Manual

CASE IH TRACTOR JX1070U, JX1080U, JX1090U, JX1100U SERVICE MANUAL – PDF DOWNLOAD:

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Case IH Tractor JX1070U, JX1080U, JX1090U, JX1100U Service Manual_87623196
Size : 11.7 MB
Format : PDF
Language : English
Number of Pages : 174 pages
Brand: Case IH
Type of machine: Tractor
Type of document: Service Manual
Model: JX1070U JX1080U JX1090U JX1100U SUPP
Part No: 87623196

TABLE OF CONTENTS:

Case IH Tractor JX1070U, JX1080U, JX1090U, JX1100U Service Manual_87623196

00 GENERAL GUIDELINES
General instructions 12 1103
Safety regulations 345 1103
Consumables 6 0806
10 ENGINE
Summary 1 0806
General specifications 2÷4 0806
Fuel system data 5 1103
Crankshaft and engine
block data 6 1103
Connecting rod data 7 1103
Piston data 78 1103
Timing gear data 89 1103
Cylinder head data 910 1103
Torque Specifications 1112 0806
Tools 13 1103
View of 4cylinder engine
modJX1070U, JX1080U 14 1103
View of 4cylinder engine
modJX1090U, JX1100U 15 1103
Engine cooling and lubrication
diagrams 1617 1103
Component parts of cylinder
head modJX1070U
and JX1080U 18 1103
Component parts of cylinder
head modJX1090U
and JX1100U 19 1103
Component parts of additional
counterweights 20 1103
Troubleshooting 21÷24 1103
Engine removal installation
25÷44 1103
Engine disassembly assembly
45÷78 1103
Checks and measurements
cylinder block and
liners 79÷81 1103
Checks and measurements
crankshaft, bearings
and flywheel 82÷83 1103
Checks and measurements
connecting rods 84÷85 1103
Checks and measurements
pistons 86÷89 1103
Checks and measurements
camshaft, tappets
and valves90÷93 1103
Checks and measurements
cylinder head 94 1103
Functional testing on low
engine oil pressure indicator
95 1103
Checks and measurements
cooling system96 1103
Replacing crankshaft front
seal 97÷99 1103
Replacing crankshaft rear
seal 100÷102 1103
Adjusting tappet, valve and
rocker arm clearance 103÷105 1103
RemovalInstallation injectors
106÷108 1103
Removal Installation
Bosch injection pump 109÷113 1103
Bosch injection pump
timing 114÷118 0806
Bosch injection pump air
bleeding 118 0806
RemovalInstallation
coolant pump119120 0806
RemovalInstallation
thermostat valve 121122 0806
RemovalInstallation
radiator 123÷128 0806
Coolant pump drive belt
adjustment 129÷130 0806
18 CLUTCH
Summary 1 1103
Specifications2 1103
Torque Specifications 3 1103
Tools 3 1103
Sections 4 1103
Troubleshooting 5 1103
Checks and measurements
clutch 67 1103
Adjustments clutch
pedal 8 1103
RemovalInstallation
clutch 9÷11 1103
Clutch Overhaul 12÷15 1103
Adjustments clutch disengagement
levers 16 110
21 TRANSMISSIONS
CHAPTER 1 Transmission and range gear
(12×4)
Summary 1 1103
Specifications2 1103
Torque Specifications 3 1103
Tools 45 1103
Sections 67 1103
Description and Operation 8 1103
Troubleshooting 8 1103
Transmission longitudinal
cutaway section view 9 1103
CHAPTER 2 Reverser
Summary 1 1103
Specifications2 1103
Torque Specifications 3 1103
Tools 4 1103
Sections 45 1103
Description and Operation 6 1103
Troubleshooting 6 1103
DisassemblyAssembly
clutch casingreverser 7÷10 1103
Transmission longitudinal
cutaway section view 1112 1103
CHAPTER 3 Dual Command
(2 Speed Power Shift)
Summary 1 1103
Specifications23 1103
Torque Specifications 4 1103
Tools 5 1103
Sections 6÷8 1103
Description and Operation 10÷15 0806
Troubleshooting 1617 0806
RemovalInstallation
clutch casing with Dual
Command (2 Speed
Power Shift) 18÷26 0806
DisassemblyAssembly
clutch casing with Dual
Command (2 Speed
Power Shift) 27÷35 1103
Control rod adjustments36 1103
RemovalInstallation
Dual Command (2 Speed
Power Shift) solenoid
valve 37÷40 1103
Working pressure test 40 1103
RemovalInstallation
Dual Command (2 Speed
Power Shift) control valve 41÷44 1103
DisassemblyAssembly
Dual Command (2 Speed
Power Shift) control valve 45÷46 1103
Transmission longitudinal
cutaway section view 47 1103
Chapter 4 Reverser and creeper unit
Summary 1 1103
Specifications2 1103
Tightening torque3 1103
Tools 4÷5 1103
Sections 6÷7 1103
Description and Operation 8 1103
Troubleshooting 8 1103
Replacing clutch casing
reverser and creeper unit 9÷13 1103
End float adjustment between
shaft and support14÷15 0806
Transmission longitudinal
cutaway section view 16 0806
CHAPTER 5 Power Shuttle transmission
with Dual Command (2 Speed
Power Shift) function
Summary 1 0806
Specifications23 0806
Tightening torque45 1103
Tools 67 1103
Sections 8÷10 1103
Description and Operation 11÷17 1103
Range and gear lever
position sensor adjustment 1819 0806
DisassemblyAssembly
clutch casing with power
shuttle and Dual Command
(2 Speed Power
Shift) 20÷26 0806
DisassemblyAssembly
clutch (A) and (B)27÷32 0806
Calibrations 33 0306
HH MENU access 3334 0306
Clutch calibration H1 menu
transmission 35÷37 0306
Transmission fault codes 38÷40 0507
23 DRIVE LINES
Summary 1 1103
Specifications2 1103
Torque Specifications 3 1103
Tools 3 1103
Sections 4 1103
Description and Operation 5 1103
Troubleshooting 6 1103
RemovalInstallation
services control valve 7÷9 1103
DisassemblyAssembly
services control valve 10÷11 1103
RemovalInstallation
drive gear casing12÷16 1103
DisassemblyAssembly
drive gear casing17÷20 1103
25 FRONT MECHANICAL TRANSMISSION
Summary 1 1103
Specifications2÷4 1103
Torque Specifications 45 1103
Tools 6÷8 1103
Sections 9÷12 1103
Description and Operation 1315 1103
Rules for correctly fitting the
axle support to the engine 13 0306
Crosssectional views 14 1103
Description and Operation 1516 1103
Troubleshooting 17 1103
RemovalInstallation
front axle 18÷21 1103
DisassemblyAssembly
front axle 22÷30 1103
Overhaul front differential
31 1103
Overhaul front axle differential
with LIMSLIP 3233 1103
Overhaul differential lock
unit3435 1103
DisassemblyAssembly
front epicyclic final drive
without brake36÷38 1103
Replacing wheel hub seal
without brake39 1103
DisassemblyAssembly
front epicyclic final drive
with brake4041 1103
Replacing wheel hub seal
with brake 42 1103
Replacing steering
knuckle pins and bearings 43 1103
Stub axle adjustments 4445 0806
Adjustments bevel drive 46÷52 1103
27 REAR MECHANICAL TRANSMISSION
Summary 1 1103
Specifications23 1103
Torque Specifications 34 1103
Tools 5÷9 1103
Sections 10÷14 1103
Description and Operation 15 1103
Troubleshooting 1617 1103
RemovalInstallation
transmissiongearbox
casing18÷31 1103
DisassemblyAssembly
transmissiongearbox
casing32÷39 1103
Gearbox driving shaft end
float adjustment 40 1103
Adjustments differential
lock engagement sleeve
position 41 1103
Adjustments bevel drive 42÷50 1103
Adjustments differential
lock control pedal travel51 1103
RemovalInstallation
final drive casing52÷55 1103
DisassemblyAssembly
epicyclic final drive 55 1103
DisassemblyAssembly
drive wheel shaft5657 1103
31 POWER TAKEOFF
CHAPTER 1 Mechanical power takeoff
Summary 1 0507
Specifications2÷4 0507
Tools 5 0507
Torque Specifications 56 0507
Sections 7÷9 0507
Description and Operation 1011 0507
Troubleshooting 11 0507
Fitting cooler with mechanical
transmission and
mechanical power takeoff 13÷15 0507
RemovalInstallation
power takeoff 12÷14 0507
DisassemblyAssembly
power takeoff 15÷17 0507
CHAPTER 2 Electrohydraulic power
takeoff
Summary 1 0507
Specifications2÷5 1103
Tools 5 1103
Torque Specifications 6 1103
Sections 7÷12 1103
Description and Operation 13÷22 1103
Additional PTO controls for
cabversion tractors with
Power Shuttle transmissions
2324 0306
Troubleshooting 25 0306
Replacing the power take
off brake 2327 0306
RemovalInstallation
power takeoff 28÷31 0306
DisassemblyAssembly
power takeoff 32÷38 0306
Fitting cooler with mechanical
transmission and hydraulic
power takeoff 39÷41 0507
33 BRAKES
CHAPTER 1 Brakes
Summary 1 1103
Specifications1 1103
Torque Specifications 2 1103
Sections 34 1103
Description and Operation 4 1103
Hydraulic diagram
brakes5 0306
Pilot valve operation6 0306
Troubleshooting 7 1103
Adjustments parking
handbrake travel8 1103
RemovalInstallation/Disassembly
Assembly parking
brake casing 9÷11 1103
Service brake circuit air
bleeding 12 1103
RemovalInstallation
service brake pump 1314 1103
Adjusting the height of the
service brake pedals14 1103
RemovalInstallation
service brake15÷19 1103
Chapter 2 Trailer Air Brakes
Summary 1 0507
Specifications1 0507
Torque Specifications 2 0507
Tools 2 0507
Sections 3÷6 0507
Description and Operation 67 0507
Operation of single trailer
brake circuit components 8÷13 0507
Troubleshooting 14 0507
Pressure tests 15÷19 0507
35 HYDRAULIC SYSTEMS
CHAPTER 1 Rear mechanical hydraulic lift
Summary 1 1103
Specifications2÷6 1103
Torque Specifications 78 1103
Tools 9 1103
Sections 1011 1103
Description and Operation 12÷15 1103
Troubleshooting 1617 1103
DisassemblyAssembly
oil pump 1819 1103
Replacing the set of seals 19 1103
DisassemblyAssembly
LIFTOMATIC control 20 1103
Adjustments lift rod
mechanism 21÷22 1103
LIFTOMATIC device upward
travel adjustment 23 1103
DisassemblyAssembly
external lift controls 24 1103
RemovalInstallation lift 25÷31 1103
DisassemblyAssembly
lift 32÷36 1103
Adjusting the lift 37÷42 1103
RemovalInstallation lift
control valve 4344 1103
DisassemblyAssembly
lift control valve 45÷49 1103
Lift pressure relief valve50 1103
CHAPTER 2 Auxiliary control valves
(BOSCH)
Summary 1 0507
Specifications2 0507
Tools 2 0507
Torque Specifications 3 1103
View of BOSCH auxiliary
control valve components 4 1103
Description and Operation 45 1103
Control valve components 6÷9 0306
Description and Operation 10÷18 0306
RemovalInstallation
BOSCH auxiliary control
valves19÷21 1103
DisassemblyAssembly
BOSCH auxiliary control
valves22÷26 1103
Quick coupler maintenance 2728 0507
Troubleshooting 2930 0507
CHAPTER 3 Trailer brake auxiliary
control valve
Summary 1 1103
Sections 1 1103
Description and Operation 1÷8 0306
Troubleshooting 90÷11 1103
CHAPTER 4 Supplementary Cylinder
Summary 1 1103
Specifications1 1103
Sections 1 1103
Description and Operation 1 1103
RemovalInstallation/Disassembly
Assembly
supplementary cylinder 2 1103
CHAPTER 5 Electronic Lift
Summary 1 0306
Precautions 1 0306
Specifications23 1103
Torque Specifications 4 1103
Tools 4 1103
View of electronic lift components
5 1103
Electronic lift control layout 67 0306
Description and Operation 8÷11 0306
Antidamping device for
implements carried on the
lift 12÷13 0306
Fault code decoding13÷15 0306
Lift electronic control unit 16 0306
RemovalInstallation
electronic lift control panel 17 0306
Lift arm potentiometer replacement
18 0306
Removal Installation
draft sensor 1920 0306
RemovalInstallation
electronic lift 23÷28 0306
CHAPTER 6 Ventral control valves for
Walvoiltype open centre
system
Summary 1 0505
Ventral control valve
specifications1 0505
Torque Specifications 2 0505
Ventral control valve34 0505
Ventral control valve
joystick5÷7
0505
Control valve circuit8 0505
Hydraulic diagram 9 0505
Description and operation
of ventral control valve 10÷18 0505
CHAPTER 7 Front Loader
Summary 1 0505
Specifications 23 0505
Maximum permissible front
axle weights 3 0505
Torque Specifications 4 0505
Diagrams 5-7 0505
Ventral control valve specifications
89 0505
Ventral control valve joystick
10-12 0505
System switching full and
dipped beam headlights on
lights fitted on handrails13-16 0806
Ballasting the tractor for
front loader operation 17 0505
Loader general description 18÷27 0505
Loader installation removal
28-32 0505
Implement installation removal
33-36 0505
Lift armtypes and functions 37-45 0505
“Smooth ride” control46-48 0505
Multi Quick coupler connection
disconnection49-60 0505
Hydraulic functions and
flow diagram of loaders 61-71 0505
Hydraulic Flow Diagrams 72-88 0505
Repair instructions 89-94 0505
Hydraulic components 95-99 0505
Troubleshooting 100-105 0505

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]