Cat 120H 12H 135H 140H 143H 14H 163H 16H Motor Graders Systems Operation Testing & Adjusting Manual

Description

Cat 120H 12H 135H 140H 143H 14H 160H 163H & 16H Motor Graders Caterpillar Monitoring System Systems Operation Troubleshooting Testing & Adjusting Manual – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Cat 120H 12H 135H 140H 143H 14H 160H 163H & 16H Motor Graders Caterpillar Monitoring System Systems Operation Troubleshooting Testing & Adjusting Manual

1241-Up (Machine)
1251-Up (Machine)
1261-Up (Machine)
CCA1-Up (Machine)
CBC1-Up (Machine)
ASD1-Up (Machine)
ASE1-Up (Machine)
CAF1-Up (Machine)
CBK1-Up (Machine)
ARL1-Up (Machine)
APM1-Up (Machine)
APN1-Up (Machine)
CCP1-Up (Machine)
ATS1-Up (Machine)
AMX1-Up (Machine)
ALZ1-Up (Machine)
AMZ1-Up (Machine)

Important Safety Information :

Most accidents that involve product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills and tools to perform these functions properly.

• Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death. Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information.
• Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.
• The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as “DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.

TABLE OF CONTENTS:

Cat 120H 12H 135H 140H 143H 14H 160H 163H & 16H Motor Graders Caterpillar Monitoring System Systems Operation Troubleshooting Testing & Adjusting Manual

Systems Operation Section
General Information 4
Modes of Operation 8
Normal Mode 9
Service Meter Mode 10
Odometer Mode 11
Tachometer Mode 11
Scrolling Mode 11
Harness Code Mode 12
Numeric Readout Mode 12
Additional Operator Modes 13
Service Mode 14
Tattletale Mode 16
Units Mode 18
Setup Mode 18
Calibration Mode 18
Articulation Gauge Calibration Mode 22
Warning Operation 24
Alert Indicator Description 25
Component Description 27
Main Display Module 27
Display Components 31
Quad Gauge Module 31
Speedometer/Tachometer Module 32
Switches 32
Senders 33
Sensors 34
Action Lamp 36
Action Alarm 36
Related Components 37
Troubleshooting Section
Introduction
General Information 38
Service Tools 38
Electrical Component and Connector Locations 40
Diagnostic Capabilities 42
Diagnostic Code Procedures
Diagnostic Code List 44
Using Caterpillar Monitoring System to Determine
Diagnostic Codes 45
Using Caterpillar Electronic Technician to Determine
Diagnostic Codes 46
MID 030 – CID 0084 – FMI 08 48
MID 030 – CID 0096 – FMI 03 50
MID 030 – CID 0096 – FMI 04 51
MID 030 – CID 0096 – FMI 08 52
MID 030 – CID 0248 – FMI 02 52
MID 030 – CID 0263 – FMI 03 54
MID 030 – CID 0263 – FMI 04 55
MID 030 – CID 0271 – FMI 03 56
MID 030 – CID 0271 – FMI 05 57
MID 030 – CID 0271 – FMI 06 58
MID 030 – CID 0324 – FMI 03 59
MID 030 – CID 0324 – FMI 05 60
MID 030 – CID 0324 – FMI 06 61
MID 030 – CID 0601 – FMI 08 62
MID 030 – CID 0615 – FMI 03 62
MID 030 – CID 0615 – FMI 04 64
MID 030 – CID 0819 – FMI 02 65
MID 030 – CID 0821 – FMI 03 68
MID 030 – CID 0821 – FMI 04 69
Diagnostic System Procedures
Alert Indicator Is Always Flashing 71
Alert Indicator Never Flashes 72
Harness Code 73
Pulse Width Modulated Sensor 76
Sensor Signal Voltage 77
Sensor Dynamic Operation 79
Fuel Level Sender 81
Switch Circuits 82
Switch Circuits 83
Charging System 85
Testing and Adjusting Section
Testing and Adjusting
System Self Test 94
Wiring Harness (Open Circuit) – Test 94
Wiring Harness (Short Circuit) – Test 95
Wiring Harness (Short Circuit) – Test 96
Electrical Connector – Inspect 96
Module – Replace 97
Main Display Module Initialization – Adjust 97
Main Display Module – Flash Program 98
Glossary of Terms 99
Connector Contact Description of Main Display
Module 101
System Schematic 104
Index Section
Index 109

CAT 120H 12H 135H 140H 143H 14H 163H 16H MOTOR GRADERS SYSTEMS OPERATION TESTING & ADJUSTING MANUAL:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V