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CAT 6015 – 6090 CGM-HMS Front Shovel Buckets Operation and Maintenance Manual – PDF DOWNLOAD
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CAT 6015 – 6090 CGM-HMS Front Shovel Buckets Operation and Maintenance Manual – PDF DOWNLOAD
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Description
CAT 6015 – 6090 CGM-HMS Front Shovel Buckets Operation and Maintenance Manual – PDF DOWNLOAD
FILE DETAILS:
CAT 6015 – 6090 CGM-HMS Front Shovel Buckets Operation and Maintenance Manual – PDF DOWNLOAD
Language : English
Pages : 60
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
CAT 6015 – 6090 CGM-HMS Front Shovel Buckets Operation and Maintenance Manual – PDF DOWNLOAD
Before Starting Operation
Whenever you are working around this product, always wear: a hard hat, protective glasses and protective shoes. Always wear the protective equipment that is required by the conditions of the job site.
Refer to the “Maintenance Section” of this manual for more information on inspecting the work tool before use.
Perform a machine walk around inspection. Report any obvious damage and defects – including changes in the machine’s working behaviour- to your supervisor. In the event of malfunctions, stop the machine immediately and lock it.
Prior to initial commissioning and after repairs on the central lubricating system or the hydraulic cylinders, move the unloaded attachment for abt. 5 minutes. This is required to ensure an adequate supply of grease to the cylinder bearings, to bucket and stick bearings and to linkage bearings when the work starts.
TABLE OF CONTENTS:
CAT 6015 – 6090 CGM-HMS Front Shovel Buckets Operation and Maintenance Manual – PDF DOWNLOAD
Contents........................................................................ 3 Contents........................................................................ 3 Contents........................................................................ 3 all products Foreword........................................................... 5 all products Foreword........................................................... 5 all products Foreword........................................................... 5 Literature Information...................................................... 5 Safety...................................................................... 5 Operation................................................................... 5 Product Information......................................................... 5 Maintenance................................................................. 5 Maintenance Intervals....................................................... 5 Product Capacity............................................................ 5 Safety section.................................................................. 6 Safety section.................................................................. 6 Safety section.................................................................. 6 Safety section.................................................................. 6 Safety section.................................................................. 6 Safety section.................................................................. 6 Safety section.................................................................. 6 California Proposition 65 Warning........................................... 6 California Proposition 65 Warning........................................... 6 California Proposition 65 Warning........................................... 6 California Proposition 65 Warning........................................... 6 California Proposition 65 Warning........................................... 6 California Proposition 65 Warning........................................... 6 California Proposition 65 Warning........................................... 6 Safety Messages............................................................. 6 Safety Messages............................................................. 6 Safety Messages............................................................. 6 General Hazard Information.................................................. 6 General Hazard Information.................................................. 6 General Hazard Information.................................................. 6 Personnel............................................................... 6 Personnel............................................................... 6 Personnel............................................................... 6 State of the Machine.................................................... 7 State of the Machine.................................................... 7 State of the Machine.................................................... 7 State of Work Tools and GET............................................. 7 State of Work Tools and GET............................................. 7 State of Work Tools and GET............................................. 7 State of Tools and Lifting Devices...................................... 7 State of Tools and Lifting Devices...................................... 7 State of Tools and Lifting Devices...................................... 7 Trapped Pressure........................................................ 7 Trapped Pressure........................................................ 7 Trapped Pressure........................................................ 7 Trapped Pressure........................................................ 7 Fluid Penetration....................................................... 7 Fluid Penetration....................................................... 7 Fluid Penetration....................................................... 7 Containing Fluid Spillage............................................... 8 Containing Fluid Spillage............................................... 8 Containing Fluid Spillage............................................... 8 Crushing Prevention and Cutting Prevention.............................. 8 Welding / Flame Cutting on the Bucket and it´s Wear Protection.......... 8 Burn Prevention......................................................... 8 Burn Prevention......................................................... 8 Burn Prevention......................................................... 8 Pressurized Air and Water............................................... 8 Pressurized Air and Water............................................... 8 Pressurized Air and Water............................................... 8 Oils.................................................................... 9 Oils.................................................................... 9 Oils.................................................................... 9 Fire Prevention and Explosion Prevention................................ 9 Dispose of Waste Properly............................................... 9 Dispose of Waste Properly............................................... 9 Dispose of Waste Properly............................................... 9 Lines, Tubes, and Hoses.................................................10 Lines, Tubes, and Hoses.................................................10 Lines, Tubes, and Hoses.................................................10 Modifications of the Work Tool..........................................10 Modifications of the Work Tool..........................................10 Modifications of the Work Tool..........................................10 Transport...............................................................10 Transport...............................................................10 Transport...............................................................10 Operation section...............................................................11 Operation section...............................................................11 Operation section...............................................................11 Before Starting Operation...................................................11 Before Starting Operation...................................................11 Before Starting Operation...................................................11 Operation...................................................................11 Operation...................................................................11 Operation...................................................................11 Reference Information Section...........................................12 Reference Information Section...........................................12 Reference Information Section...........................................12 Park the Machine........................................................12 Park the Machine........................................................12 Park the Machine........................................................12 Product Information Section.....................................................13 Product Information Section.....................................................13 Product Information Section.....................................................13 Face Shovel Bucket Mechanical Parts.........................................13 Face Shovel Bucket Mechanical Parts.........................................13 Face Shovel Bucket Mechanical Parts.........................................13 Face Shovel Bucket Mechanical Parts – Continued.............................14 Face Shovel Bucket Mechanical Parts – Continued.............................14 Face Shovel Bucket Mechanical Parts – Continued.............................14 Face Shovel Bucket Hydraulics...............................................15 Face Shovel Bucket Hydraulics...............................................15 Face Shovel Bucket Hydraulics...............................................15 Back wall hydraulics....................................................15 Face Shovel Bucket Central Greasing System..................................16 Face Shovel Bucket Central Greasing System..................................16 Face Shovel Bucket Central Greasing System..................................16 Grease distributors and greasing points.................................16 Face Shovel Operator Assist System (If equipped)............................17 Face Shovel Operator Assist System (If equipped)............................17 Face Shovel Operator Assist System (If equipped)............................17 Parts of Operator Assist System (If equipped)...........................17 Specification Information...................................................18 Specification Information...................................................18 Specification Information...................................................18 Intended Use................................................................18 Intended Use................................................................18 Intended Use................................................................18 Misuse......................................................................18 Misuse......................................................................18 Misuse......................................................................18 Identification Information..................................................18 Identification Information..................................................18 Identification Information..................................................18 Serial Number Plate.....................................................18 Serial Number Plate.....................................................18 Serial Number Plate.....................................................18 European Union..............................................................19 European Union..............................................................19 European Union..............................................................19 CE Mark.................................................................19 Declaration of Conformity...................................................19 Declaration of Conformity...................................................19 Declaration of Conformity...................................................19 Operation section...............................................................20 Operation section...............................................................20 Operation section...............................................................20 FS-Bucket – Operation.......................................................20 FS-Bucket – Operation.......................................................20 FS-Bucket – Operation.......................................................20 FS-Bucket Backwall and Clam – Disassemble and Assemble......................20 FS-Bucket Assembly......................................................21 FS-Bucket Assembly......................................................21 FS-Bucket Assembly......................................................21 To join backwall and clam:..........................................22 Check pin clearance.................................................22 Installation of the bucket cylinders on the bucket..................23 Connection of the clam cylinders on the clam........................23 Clam Disassembly........................................................25 Clam Disassembly........................................................25 Clam Disassembly........................................................25 Clam Assembly...........................................................26 Clam Assembly...........................................................26 Clam Assembly...........................................................26 FS-Bucket – Remove and Install..............................................27 FS-Bucket – Remove and Install..............................................27 FS-Bucket – Remove and Install..............................................27 Storage Information.........................................................27 Storage Information.........................................................27 Storage Information.........................................................27 Transportation Information..................................................27 Transportation Information..................................................27 Transportation Information..................................................27 Lifting and Tying Down..................................................28 Lifting and Tying Down..................................................28 Lifting and Tying Down..................................................28 Lifting precautions.................................................28 Lifting the face shovel bucket, the clam and the back wall..........28 Lifting the clam....................................................29 Lifting the backwall................................................29 Tying down for transport............................................30 Transport...............................................................31 Transport...............................................................31 Transport...............................................................31 Decommissioning and Disposal............................................31 Decommissioning and Disposal............................................31 Decommissioning and Disposal............................................31 Maintenance section.............................................................32 Maintenance section.............................................................32 Maintenance section.............................................................32 Before Starting Maintenance Work............................................32 Before Starting Maintenance Work............................................32 Before Starting Maintenance Work............................................32 Maintenance Schedule........................................................33 Maintenance Schedule........................................................33 Maintenance Schedule........................................................33 Maintenance Schedule........................................................33 Maintenance Schedule........................................................33 Clam and Backwall - Walk Around Inspection..................................34 Bucket – Clean..............................................................34 Bucket – Clean..............................................................34 Bucket – Clean..............................................................34 Clam Cylinder Chambers – Check/Clean........................................34 Hinge / Pivot Area – Check/Clean............................................35 Hinge / Pivot Area – Check/Clean............................................35 Hinge / Pivot Area – Check/Clean............................................35 Pins, Bores and Bushings Wear – Check.......................................35 Clam and Backwall Steel Structure - Inspect.................................36 Clam and Backwall Steel Structure - Inspect.................................36 Mechanical Stops on Backwall and Stick – Check..............................36 G.E.T. Retention Components NDT - Perform...................................37 G.E.T. Mating Surfaces Wear - Check.........................................37 Screwed G.E.T. Retention Components (if equipped) – Check Fit and Torque....37 Screwed G.E.T. Retention Components (if equipped) – Check Fit and Torque....37 Replacing wear parts section....................................................38 Replacing wear parts section....................................................38 Replacing wear parts section....................................................38 Wear Limits - Check.........................................................38 Wear Limits - Check.........................................................38 Wear Limits - Check.........................................................38 Identify the Degree of Wear.............................................38 Replace Wear Parts with Welding.............................................38 Replace Wear Parts with Welding.............................................38 Replace Wear Parts with Welding.............................................38 Replace Wear Parts without Welding..........................................38 Replace Wear Parts without Welding..........................................38 Replace Wear Parts without Welding..........................................38 G.E.T. with CapSure™ Locking System – Bucket Tips Replace...............38 Bucket Lip Shroud with CapSure™ Locking System – Replace................40 Bucket Wing Shroud – Replace............................................40 Bucket Wing Shroud – Replace............................................40 Bucket Wing Shroud – Replace............................................40 G.E.T. with Screwed Locking System – Bucket Tips Replace................41 To remove worn or damaged tips:.....................................41 To install new tips:................................................41 G.E.T. with Screwed Locking System – Coupler Replace....................43 To remove worn or damaged couplers:.................................43 To install new couplers:............................................44 Components of coupler and retainer..................................45 Captured Bold Torque Table..........................................47 Re-Tensioning Intervals Table.......................................47 G.E.T. with Screwed Locking System – Lip Shroud Replace.................48 Tools needed:.......................................................48 Retainer kit components.............................................48 Components of lip shroud and mounting...............................48 To remove worn or damaged lip shrouds...............................48 To install a new shroud.............................................48 Lip Shroud Retainer Kit Torque Table................................49 Re-Tensioning Intervals Table.......................................49 G.E.T. with Screwed Locking System – Wing Shroud Replace................50 Tools needed:.......................................................50 Retainer kit components.............................................50 Components of wing shroud and mounting..............................50 To remove worn or damaged wing shrouds..............................50 To install a new wing shroud........................................50 Wing Shroud Retainer Kit Torque Table...............................51 Re-Tensioning Intervals Table.......................................51 testing & adjusting section.....................................................52 testing & adjusting section.....................................................52 testing & adjusting section.....................................................52 Hinge Test and Cylinder Residual Stroke.....................................52 Tools needed:...........................................................52 Hinge Test..................................................................52 Clam Cylinder Residual Stroke – Measure.....................................53 Clam Cylinder Residual Stroke – Measure.....................................53 Clam Cylinder Residual Stroke – Measure.....................................53 Clam cylinder stroke table..............................................53 Bolted Stoppers (If equipped) – Re-torque...................................53 Backwall Hydraulic System – Check / Inspect.................................54 Backwall Hydraulic System – Check / Inspect.................................54 Backwall Hydraulic System – Check / Inspect.................................54 Central Lubricating System – Check / Inspect................................54 Central Lubricating System – Check / Inspect................................54 Central Lubricating System – Check / Inspect................................54 Reference information...........................................................55 Reference information...........................................................55 Reference information...........................................................55 Acronyms....................................................................55 Acronyms....................................................................55 Acronyms....................................................................55 Notes...........................................................................56 Notes...........................................................................56 Notes...........................................................................56 TITLEPAGE_OMM_FrontShovel_Buckets.pdf........................................... 0 Important Safety Information................................................ 2 Important Safety Information................................................ 2
