CAT 7295 Electric Rope Shovel Operators Manual – PDF DOWNLOAD
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CAT 7295 Electric Rope Shovel Operators Manual – PDF DOWNLOAD
Description
CAT 7295 Electric Rope Shovel Operators Manual – PDF DOWNLOAD
FILE DETAILS:
CAT 7295 Electric Rope Shovel Operators Manual – PDF DOWNLOAD
Language : English
Pages :125
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT 7295 Electric Rope Shovel Operators Manual – PDF DOWNLOAD
About This Manual
Purpose
This manual is designed to assist the owner in the operation of your machine. Inside, you will find the following information: location and explanation of controls, instructions for machine operation, and certain maneuvering techniques.
Precautions and Disclaimers
IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:
CAT 7295 Electric Rope Shovel Operators Manual – PDF DOWNLOAD
About This Manual 5
Purpose 5
Organization 5
Revisions 5
Precautions and Disclaimers 5
Terminology 6
Contact 6
Safety Symbols And Signal Words 7
Safety Precautions 9
General Precautions: 10
Maintenance Precautions: 11
Operating Precautions: 12
Operation Near Electrical Power Lines 13
Fire Prevention 14
Fire Extinguisher Locations 15
Warning Signs And Decals 16
Stored Energy Decals 17
Safety – Swinging Restraint & Ballast Box Support 18
Ballast Box Support 18
Swinging Restraint 19
Machine Overview 21
Nomenclature 21
Lower Works 22
Truck Frame and Crawlers 22
Crawlers 23
Crawler Assembly 23
Truck Frame 24
Swing Rack 25
Swing Rack and Roller Circle 25
Roller Circle 26
Roller Circle Assembly 26
Propel Machinery 27
Collector Rings 28
Rotating Deck 30
Revolving Frame 30
Center Pintle 30
2 7295 Electric Rope Shovel OM11094-EN
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Deck Extensions 32
Deck Extensions and Ballast Box 32
Ballast Box 32
Machinery House 33
Boarding Stairs 33
RH Boarding Stairs 33
Retractable Boarding Ladder 34
A-Frame 35
A- Frame and Front End Support Components 35
Hoist Machinery 36
Hoist Machinery – Plan View 36
Swing Machinery 37
Swing Machinery Components 37
Crowd Machinery 38
Crowd Machinery Components 38
Operator’s Cab 39
Compressed Air System 40
Automatic Lubrication System 40
Lubrication Room 41
Lube Reservoir fill / Overflow Plumbing 42
Lube Reservoir Fill / Overflow Plumbing 42
Front End Equipment 43
Suspension Strands 43
Boom 44
Boom Assembly 44
Running Ropes 45
Ropes – General Arrangement 45
Saddle Block 46
Dipper Handle 47
Dipper 48
Dipper Assembly 48
Padlocks 49
Left and Right Padlocks 49
Dipper Trip 50
Dipper Trip Motor and Dipper Trip Sheave 50
Operator’s Controls 51
Location of the Operating Controls 51
Primary Operating Controls 52
Operator’s Control Consoles in the Cab 52
Controls on the Left Console 53
Left Joystick 53
Dipper Trip 53
Signal Horn 54
Radio 54
Left Control Console 54
Hoist Brake 54
Crowd Brake 54
7295 Electric Rope Shovel
July 2012
OM11094-EN 3
Operators Manual
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Swing Brake 55
Propel Brake 55
Climate Control Panel 55
Windshield Wiper Switch 55
Windshield Washer Switch 55
Controls on the Right Console 56
Right Joystick 56
Control Stop Pushbutton 57
Right Control Console 57
Control Reset Pushbutton 58
Dig/Propel Transfer Switch 58
Emergency Stop Pushbutton 59
Main Power Off Pushbutton 59
Earth Continuity Lockout Pushbutton 60
Telephone 60
Operator’s Seat 61
Operator’s Seat – Front View 61
Operator’s Display 63
Operator’s Display Panel 63
Display Area And Indicators 64
Display Screens 65
Language Screen 65
Icon Screen 66
Active Alarm 67
Alarms Help 68
Rope Reeving/Pintle Tightening 69
Rope Reeving/Pintle Tightening Help 70
Calibration Limits 71
Limit Calibration Help 72
Fault Counters/Operating Hours 73
PLC Menu Screen 74
PLC Main Screen 74
Operator’s Screen 75
Auxiliary Controls 76
Remote Start Console 76
House Light Circuit Breakers 78
Lighting Transfer Switch 78
Lubrication Control Panel 79
Windshield Wipers 80
Windshield Washer 80
Pre-start Checks 81
Walkaround Ground Level Inspection 81
On-board Inspection 82
Machine Start-up, Operation And Shutdown 83
Start-up 83
Start-Up Control Locations 83
4 7295 Electric Rope Shovel OM11094-EN
July 2012
Operators Manual
BI010535
Restarting After An Electrical Fault 85
Operation 86
Machinery Motions 87
Hoist Motion 87
Crowd Motion 88
Propel Motion 89
Propel – Straight Forward/Reverse 89
Swing Motion 90
Proper Swing Motion 91
Steering 93
Counter-rotation Turns 95
Positioning The Machine 97
Back-up Method 97
Drive-by Method 98
Start Of The Dig Cycle 99
Force the Dipper Lip into the Bank 99
Variations on Dipper Penetration 101
Dig with the Dipper Beneath the Boom Point 102
Engaging The Bank 103
Make Effective Use of the Hoist Effort 103
Hoist Force Opposes Crowd Force 103
Slope Limitations 106
Slope vs Degrees 106
Rollover and Operation Limits 107
Excavated Material 108
Operation Checks 109
Operating Hints 110
Stopping The Machine 111
Machine Shutdown 111
General Estimated Component Weights 112
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- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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