CAT Armored Face conveyor PMC System Controlling the Automatic Lubrication System Operation & Maintenance Manual – PDF DOWNLOAD

Description

CAT Armored Face conveyor PMC System Controlling the Automatic Lubrication System Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

CAT Armored Face conveyor PMC System Controlling the Automatic Lubrication System Operation & Maintenance Manual – PDF DOWNLOAD

About this manual

This chapter provides you with important information making it easier for you to use this manual. It provides you with information about the structure of the manual and the symbols and signs used in it.

Before starting work

• Take care to ensure that the operating manual available to you is applicable to the case of operation. You will otherwise endanger yourself and other persons and may damage items of equipment. Make sure the information on the system components’ housings designates them as part of the PMC® system This operating manual belongs to the Control of an automatic lubrication system (document no.: 5350 009 000 BA XX) with system components of the PMC® system. A list of parameters (document number: 1999 001 033 PA 00) belongs to this operating manual.
• The designation PMC® is legally protected and property of Bucyrus Europe GmbH, Lünen. For the purpose of improved legibility, the registered trademark symbol ® will henceforth not be used in this manual.
• The system components of the PMC® system meet the European directive 94/9/EC, device group I, category M2, in compliance with EN 50014-1997 + Revisions 1 and 2 Intrinsic safety “i” EN 50020-2002. This operating manual must always be available at the place of operation.
• Order copies of the respective operating manuals immediately if the existing ones are no longer complete or legible. Who is this operating manual intended for? The operating manual is intended for those persons who set up the PMC system, work with it, make settings and perform troubleshooting

All persons working on the face, at the edge of the face or at the entry must read this operating manual

• This includes persons who:
• are in charge of transport,
• prepare the rise heading,
•  perform installation/removal work,
• correct malfunctions,
• perform daily routine work on the face
• perform maintenance work,
•  perform repair work.

Supervisory personnel who:

• initiate the activities mentioned above and/or
•  supervise them

 TABLE OF CONTENTS:

CAT Armored Face conveyor PMC System Controlling the Automatic Lubrication System Operation & Maintenance Manual – PDF DOWNLOAD

1 About this manual
Before starting work 13
Who is this operating manual intended for? 13
What is the purpose of this operating manual? 14
Signs and symbols used 14
2 Your safety
General information for avoiding accidents 23
Further operating manuals 23
Personnel 23
Installation and repairs 23
Operating conditions 24
Intended use 24
Unauthorized use 24
Ambient conditions 24
Prerequisites for operation 25
Basic principles 25
Storage and transport 26
Installation and startup 26
3 Storage and transport
Storage 33
Storing the equipment 33
Transport 34
Transport containers, dimensions and weights 34
4 Installation
General information 43
Drawing number system 43
Tools required 43
Pressure equalization at the electronic controls 44
Maintenance of the control units 45
Mounting bolts 45
Replacing the battery 45
System overview 46
Bucyrus Europe GmbH, Lünen 2011E
BI623418
Contents
Controlling the Automatic Lubrication System with PMC-R
5 Operation
Control units 53
PMC-R control unit 53
System description 53
Controlling the automatic lubrication system 53
System overview 53
System components of the control 53
HFA pressure sensor 54
Grease pressure sensor 54
Grease pressure sensor at the lubricating nipples 54
Grease distributor control switch 55
Conveyor running signal control switch 55
The power supply 55
The valve block 55
The external signal light 55
The control panel of the PMC-R 56
The display 56
The keys 58
Emergency-stop and locking switches 511
Operating 512
The menu structure in the PMC-R 512
Calling up menus with navigation keys 513
Starting the system 513
Entering a password 515
Emergency stop and locking 515
Acknowledging errors 516
Entering the grease quantity 516
Automatic mode 517
Drum change 518
Replacing the filter 519
Manual operation 520
Editing parameters 520
Error messages 521
Loading the program 523
Single PMC-R 523
Loading from the central control underground 526
Bucyrus Europe GmbH, Lünen 2011E
BI623418
Contents
Doc No: 1999 001 033 BA 00 VESS / 02
6 Technical data
Controls 63
PMC-R control unit 63
Design suitable for mining 64
Emergency-stop and locking switches 64
Rear side of the PMC-R 65
Plug connections and port assignment of the PMC-R 66
Pin assignment of the PMC-R plug-type connections 67
Brass bar 68
Solenoid driver module PMC-SD1 610
Pin assignment of the solenoid driver module 611
Function 611
Coding plug 612
Intelligent coding plug 612
Sensors 614
Pressure sensors 614
Pressure sensor IPS 600 614
Pressure sensor PPT100 616
Cables 618
Cable types 618
Connector types 619
Pin assignment 619
Plug connectors 620
Double adapter SKK24 socket/socket 621
Loading cable 622
Power supply 623
Signal light 629
7 For your information
Standards and directives 73
Applied standards and directives 73
Bucyrus Europe GmbH, Lünen 2011E
BI6234

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• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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