CAT Beamed Stageloader BSL PF 61542 Operation Maintenance Manual – PDF DOWNLOAD

Description

CAT Beamed Stageloader BSL PF 61542 Operation Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

CAT Beamed Stageloader BSL PF 61542 Operation Maintenance Manual – PDF DOWNLOAD

About this manual

This chapter contains important information that makes it easier for you to use this manual. It provides you with information about the structure of the manual and the symbols used in it.

Before starting work

applicable operating manual

Take care to ensure that the operating manual available to you is applicable for the type of conveyor used. Failure to do so can result in a safety hazard for yourself and others. Ensure that the data on the conveyor comply with the data given in the operating manual

TABLE OF CONTENTS:

CAT Beamed Stageloader BSL PF 61542 Operation Maintenance Manual – PDF DOWNLOAD

1 About this manual
Before starting work 13
Persons for whom the operating manual is intended 13
Purpose of this operating manual 14
Characters and symbols used 14
2 Your safety
Personnel 23
Operation 23
Installation and repairs 24
Operating conditions 25
Intended use 25
Unauthorized use 25
Ambient conditions 25
Prerequisites for operation 26
Safety instructions 27
3 Storage and transport
Storage 33
Storage of the equipment 33
Storage of used equipment 34
Transport 35
Load units; dimensions and weights 35
Before transport 35
Transport of the components 36
4 Installation
Points to observe prior to installation 43
Who is allowed to carry out installation? 43
Which tools are required for installation? 43
Instructions concerning installation 43
Overview – BSL PF 6/1542 45
How to assemble the tensionable drive frame
and drive unit 48
Tensionable drive frame SPR 3 48
Hydraulic control system on the SPR 3 410
Flange plate between the tensionable
drive frame – gearbox 411
Instructions for the installation of the gearbox 413
Drive connection 414
Electric motor (E-motors) 415
Bucyrus Europe GmbH, Lünen 2010E
BI623939
Contents
BSL PF 6/1542
Cover on the SPR 3 416
Discharge box and chute 417
How to connect the SPR 3 to the bootend 418
How to install the conveyor pans 420
Pan line – return head/crusher 421
Pan line – crusher/tensionable drive frame SPR 3 428
Conveyor pans in the slope area 429
Adaptor pan for the SPR 3 431
Pan connections 432
Anchor dogbone connection to the return head 432
Dogbone connection PF 6 434
Clamp pin connection in the re-routing area 435
Screw bolt connection on the SPR 3 437
Accessories 438
Cable brackets 438
BSL water spraying system 441
Cooling system 442
Crusher inlet securing device 444
How to install the chain 445
Chain 445
Adjusting chains 445
Installing the chain connector 446
How to tension the chain 447
Auxiliary devices for holding and pulling the chain 448
How to tension the chain 449
Sequencing control of the conveyors 452
Switching conditions between BSL and face conveyors 452
Switching conditions between head gate and tail gate 452
How to start up the conveyor system 453
Before startup 453
Conveyor test run 454
Test operation of the conveyor 455
Tightening the bolted connections 456
Dismantling and withdrawing the
conveyor system 457
Who is authorized to dismantle and withdraw the
conveyor system? 457
Bucyrus Europe GmbH, Lünen 2010E
BI623939
Contents
Doc no: 0010 354 600 BA 00 SUSV / 02
5 Operation
How to operate the conveyor system 53
Who is allowed to operate the conveyor? 53
When may conveying be started? 53
How to operate the tensionable drive frame SPR 3 54
How to maintain the conveyor 57
Temperature and acoustic emission monitoring 57
Important instructions 57
How to maintain the steel structure 58
Lubrication points 58
How to maintain the hydraulic system 512
How to replace wear parts 514
Chain sprocket 514
Chain stripper 517
Chain 517
Trough pan guides 518
Saddle pan guides 519
When faults occur 520
Identifying the cause of faults 520
6 Technical data
Main components of the conveyor system 63
Technical data sheet 63
Identification 65
Identification marking of the conveyor 65
Identification marking of the conveyor 66
Identification marking of the tensionable drive frame 67
Tightening torques 68
Screws with ISO metric thread 68
Permissible media 69
Hydraulic fluids 69
Lubricating greases and pastes 612
7 For your information
Standards and guidelines 73
Referenced standards and guidelines 73
Bucyrus Europe GmbH, Lünen 2010E – PDF DOWNLOAD

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