CAT Beamed Stageloader BSL- PF5-1542 Operation & Maintenance Manual – PDF DOWNLOAD

Description

CAT Beamed Stageloader BSL- PF5-1542 Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

CAT Beamed Stageloader BSL- PF5-1542 Operation & Maintenance Manual – PDF DOWNLOAD

preface

• This manual is intended to provide basic operating information on BUCYRUS, INC. (BUCYRUS) BEAM STAGELOADER (BSL) systems. Additional information can be obtained by referring to the Parts Book supplied with your equipment, or by contacting your local BUCYRUS representative. The illustrations, descriptions and procedures contained in this manual pertain to the equipment as it was originally manufactured and delivered to your mine, and when the manual was approved for printing. BUCYRUS reserves the right to discontinue or revise machine models at any time, or change specifications, designs or procedures, without notice and without incurring obligations
• The equipment was manufactured under the guidelines, procedures and requirements of the appropriate government regulatory agencies. At the completion of manufacturing, this equipment was issued the appropriate approval numbers and nameplates indicating that it met the technical requirements of the appropriate agencies. Any change to the design or structure of this equipment, without the consent of BUCYRUS and these agencies, may void these approvals and render the equipment illegal or dangerous for use
• Strict compliance with all local and national laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment is necessary to ensure the personal safety of those working on, or around, this machine.
• While this manual attempts to anticipate the most important operations and maintenance needs for this equipment, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your BUCYRUS Service Representative immediately
• This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is non-transferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability

TABLE OF CONTENTS:

CAT Beamed Stageloader BSL- PF5-1542 Operation & Maintenance Manual – PDF DOWNLOAD

ABOUT THIS MANUAL 10
about this manual 13
before starting work 13
new operating manual 13
purpose of operating manual 14
efficiency 14
service 14
safety 14
characters and symbols 14
YOUR SAFETY 20
your safety 23
state of the art 23
further operating manuals 23
installation and repair 23
intended use 24
operating conditions 24
prerequisites for operation 25
safety instructions 26
general 26
noise emission 26
protective equipment 26
symbol plates 26
emergency stop 26
lock out 27
cordon off working area 27
ignition hazard 28
transport safety device 28
means of attachment 28
mobile handling system 28
environmental acceptability 28
securing 29
replacing components 29
original parts 210
protective devices 210
handling of hydraulic fluids 210
protective equipment—hydraulic 210
maintenance and repair 210
pressure relief valves 210
permissible hoses 211
laying hydraulic hoses 212
EM026829-0 (EN-US)
overview of the safety instructions 214
STORAGE AND TRANSPORT 30
corrosion protection 33
no direct exposure to sunlight 33
moisture and dirt 33
short-term storage 33
long-term storage 33
natural aging 33
transport 34
temperatures below freezing 34
electrical and electronic components 34
machine parts 34
pan grippers 35
INSTALLATION 40
points to observe prior to installation 43
which tools are required for installation 43
shutdown procedure 44
notes on installation 44
tightening torques for screws & bolts 44
instructions for treatment connections 44
intended use 45
assembling tensionable drive frame and drive 46
flushing system 48
ramp pan 49
saddle pan 410
through pan 411
flex pans 412
adaptor pan 413
pan line 414
instructions for installation of the gear box 415
KP25 / 30 gear box 416
dog bone connection 417
screw bolt connection on the SPR3 419
accessories 420
cable brackets 421
entry spraying system 423
how to assemble the chain 424
adjusting chains 425
chain locking device 426
pawl 430
opening the block-type connector 432
flat-type connector 432
dimensions of different flat-type connectors 433
how to tension the chain assembly 433
too much slack 434
excessive chain—pre-tension 434
changes in chain pre-tension during operation 434
monitoring the chain assembly 434
fitting the chain locking device (optional) 435
securing the center section with pins 436
removing the chain locking device 437
sequencing control of the conveyors 437
starting 437
stopping 437
faults 437
delay 437
starting 437
test run of the empty conveyor 439
after the test run 440
test operation of the loaded conveyor 441
after the test operation 441
releasing the conveyor 441
draw up dismantling plan 442
OPERATION 50
operation53
who is allowed to operate the conveyor 53
when may conveying be started53
how to operate the drive frame SPR3 53
mechanical lockout of the tensionable drive frame54
instructions on the maintenance of the conveyor 55
temperature and structure-borne noise monitoring55
important notes55
instructions on the maintenance of the steel structure55
maintenance of the steel structure 55
lubrication schedule 56
central lubrication system56
lubricating points—return end 57
weekly57
monthly57
daily 58
weekly58
assembly 59
tappet 59
chain sprocket bolt510
tightening torque510
OPERATION 50
chain stripper 512
guides in concave pan 513
TECHNICAL DATA 60
technical data 63
permissible power ratings f/SPR3-1500 64
marking of the tensionable drive frame 65
tightening torques—screws with ISO metric thread 66
permissible media 67
stability test 67
certificate 69
hydraulic fluid maintenance 610
quality of the process water 610
lubricating greases and pastes 612
FOR YOUR INFORMATION 70
our service 73

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M