CAT Beamed Stageloader Gearbox P-65-(S) CST Operation & Maintenance Manual – PDF DOWNLOAD

Description

CAT Beamed Stageloader Gearbox P-65-(S) CST Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

CAT Beamed Stageloader Gearbox P-65-(S) CST Operation & Maintenance Manual – PDF DOWNLOAD

About this manual

This chapter contains important information making it easier for you to use this manual. It provides you with information on the structure of the manual and the symbols used.

Before starting work

Using an operating manual that is not written for the gearbox type at hand can result in a safety hazard for yourself and others. Ensure that the data on the gearbox complies with the data given in the operating manual.

This operating manual is designed for:

Gearbox P-65-(S) CST
ID. no.: 1946 025 000 00 00
1946 026 000 00 00
1946 029 000 00 00
1946 036 000 00 00

Is only permitted to be used for gearboxes of this type. According to European Directive 94/9/EC, the gearbox belongs to equipment group I, category M2.

Explanation of abbreviations
Controlled Start Transmission
Special design (additional heat exchanger and filter)
Parameter, max. torque 650 kNm
Planetary gear (two-stage)

The operating manual must be accessible at all times to all persons working on or with the gearbox. An operating manual for the gearbox should always be available at the place of operation. Send for a new operating manual immediately if the present operating manual is no longer complete or has become illegible.

Persons for whom the operating manual is intended

This operating manual is intended for those persons who work with or on the gearbox. All persons working on the face, in the intersection between face and entry, or in the entry must read this operating manual.

This includes persons who:
are in charge of transport,
prepare the rise heading,
perform assembly/disassembly work,
operate the conveyor,
correct malfunctions,
carry out daily routine work on the face or in the entry,
perform maintenance work

TABLE OF CONTENTS:

CAT Beamed Stageloader Gearbox P-65-(S) CST Operation & Maintenance Manual – PDF DOWNLOAD

1 About this manual
Before starting work 1 3
Persons for whom the operating manual is intended 1 3
Purpose of this operating manual 1 4
Characters and symbols used 1 4
2 Your safety
Personnel 2 3
Installation and repair 2 3
Conditions for operation 2 4
Intended use 2 4
Unauthorized use 2 4
Ambient conditions 2 4
Prerequisites for operation 2 5
Safety instructions 2 6
3 Storage and transport
Storage 3 3
Storing the equipment 3 3
Transport 3 4
Load units; dimensions and weights 3 4
Before transport 3 4
Transport plan for gearbox P-65-(S) CST 3 5
4 Installation
Installing the gearbox 4 3
Cooling water supply 4 5
Drive connection assembly 4 8
E-motor 4 9
How to start-up the gearbox 4 10
Before start-up 4 10
Start-up 4 14
Test run 4 14
Dismantling and withdrawing equipment 4 15
Important instructions for dismantling 4 15
Caterpillar Global Mining Europe GmbH, Lünen 2012E
EM026878-0 (EN-US)
Contents
Gearbox P-65-(S) CST
5 Operation
How to maintain the gearbox 5 3
Checking bolted connections 5 3
Checking the oil level 5 4
Changing the oil 5 4
Maintaining the filter 5 5
Maintaining the hydraulic system 5 6
Checking the gearbox bearings 5 7
Cleaning the gearbox casing 5 7
Replacing components 5 8
General 5 8
Replacing high pressure and cooling oil filters 5 9
Servo valve 5 11
Pressure sensor PPT 100 5 13
Replacing temperature sensor PT 100 5 14
Replacing the speed sensors 5 14
Gearbox in emergency operation mode 5 18
Emergency operation with internal pressure pump 5 18
Emergency operation using hand pump 5 20
Hand pump 5 21
How to operate the hand pump 5 22
Emergency operation 5 22
Tension chain 5 22
Oil samples 5 23
Troubleshooting 5 24
Troubleshooting, hydraulic system 5 24
Troubleshooting, CST gearbox 5 25
6 Technical data
Version characteristics 6 3
Technical data sheet 6 3
Main dimensions 6 4
Mounting dimensions
ID no : 1946 026 000 00 00 / 1946 029 000 00 00 6 4
Mounting dimensions
ID no : 1946 025 000 00 00 / 1946 036 000 00 6 5
Ports
ID no : 1946 026 000 00 00 / 1946 029 000 00 00 6 6
Ports
ID no : 1946 025 000 00 00 6 7
Ports
ID no : 1946 036 000 00 00 6 8
Performance data 6 9
Drive speed n1 = 1 480 rpm, 50 Hz 6 9
Drive speed n1 = 1 780 rpm, 60 Hz 6 10
Caterpillar Global Mining Europe GmbH, Lünen 2012E
EM026878-0 (EN-US)
Contents
Doc no : 1946 026 000 BA 00 VPSS / 05
Technical description 6 11
Description of gearbox P-65-S CST 6 11
Description of gearbox P-65 CST 6 12
Explanation of the supply unit 6 13
CST System description 6 18
Functions and effects 6 18
Hydraulic control unit, CST gearbox 6 20
System pressure 6 20
Pressure regulation in Normal operation 6 20
Regulation procedure 6 20
Emergency operation for an internal piston pump
that functions properly 6 21
Hydraulic valve plate 6 22
Accessories 6 23
Drive connection assembly (e-motor) 6 23
Hose connection for oil drainage 6 23
Tightening torques 6 24
Screws with coarse metric thread DIN 13 6 24
Oil levels and oil quantities 6 25
Dipstick 6 25
Oil level mark lines 6 26
Oil quantities 6 27
Permissible media 6 28
Recommended oil for CST gearbox 6 28
Requirements for gear oil for CST gearbox 6 28
Requirements for the cooling water quality 6 30
Lubricating oils and lubricating pastes 6 31
Identification of the gearbox 6 33
7 For your information
Standards and guidelines 7 3
Referenced standards and guidelines 7 3

IMAGES PREVIEW OF THE MANUAL:

Contact us: [email protected]

PLEASE NOTE

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.M