CAT Beamed Stageloader SPR3—1500 Operation & Maintenance Manual – PDF DOWNLOAD

Description

CAT Beamed Stageloader SPR3—1500 Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

CAT Beamed Stageloader SPR3—1500 Operation & Maintenance Manual – PDF DOWNLOAD

preface

• This manual is intended to provide basic operating information on BUCYRUS SPR3 (SPR3) systems. Additional information can be obtained by referring to the Parts Book supplied with your equipment, or by contacting your local BUCYRUS representative.
• The illustrations, descriptions and procedures contained in this manual pertain to the equipment as it was originally manufactured and delivered to your mine, and when the manual was approved for printing. BUCYRUS reserves the right to discontinue or revise machine models at any time, or change specifications, designs or procedures, without notice and without incurring obligations.
• The equipment was manufactured under the guidelines, procedures and requirements of the appropriate government regulatory agencies. At the completion of manufacturing, this equipment was issued the appropriate approval numbers and nameplates indicating that it met the technical requirements of the appropriate agencies. Any change to the design or structure of this equipment, without the consent of BUCYRUS and these agencies, may void these approvals and render the equipment illegal or dangerous for use.
• Strict compliance with all local and national laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment is necessary to ensure the personal safety of those working on, or around, this machine. While this manual attempts to anticipate the most important operations and maintenance needs for this equipment, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your BUCYRUS Service Representative immediately.
• This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is non-transferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability.

TABLE OF CONTENTS:

CAT Beamed Stageloader SPR3—1500 Operation & Maintenance Manual – PDF DOWNLOAD

about this manual 10
preface13
about this manual 14
before starting work 14
right operating manual14
type14
new operating manual 14
what is the purpose of this operating manual15
efficiency15
service 15
safety 15
characters and symbols 15
your safety 20
your safety 23
state of the art23
further operating manuals 23
erection and repair23
general rules24
protective equipment 24
condition 24
safety equipment 24
information signs 24
emergency stop24
secure to prevent restarting24
block working area24
moving parts 24
storage and transport 30
storage and transport 33
corrosion protection33
no direct exposure to sunlight 33
moisture and dirt33
short-term storage 33
long-term storage 33
natural aging33
transport 34
temperatures below freezing 34
electrical & electronic components34
transport of the components35
machine parts 35
installation 40
points to observe prior to installation43
installation43
which tools are required for installation43
notes on installation44
installation plan44
EM026895-0 (EN-US)
Table of contents_________________________________________________
________________________________________________________________
VUSS / 00 BUCYRUS – SPR3 ©
© BUCYRUS 2011
laying of the conveyor pans44
tightening torques for screws and bolts44
instruction for treatment connections 44
assembling tensionable drive frame and drive45
tensionable drive frame SPR345
tensioning cylinders in the SPR346
hydraulic control unit46
line and circuit diagram of the hydraulic control unit on the SPR347
circuit diagram of the SPR348
cover for the SPR3 48
discharge box 49
flange plate between drive frame and gear box 410
drive connection assembly 411
flange position “W”412
entry spraying system 413
cooling system414
side slew (lift and slew) 431
operation 50
how to operate the SPR3 53
hydraulic control unit of the SPR353
mechanical lock-out of the tensionable drive frame54
temperature and structure borne noise monitoring 55
instruction on the maintenance of the steel structure55
central lubrication system56
lubricating points—return end 57
inspection of the system57
inspection of wear parts 57
weekly57
monthly 57
instruction on the maintenance of the hydraulic system 58
maintenance of the hydraulic system58
inspect all components for good condition 58
special measures58
checking of the emulsion values 58
replacement of wear parts59
sprocket drum59
assembly 59
tappet59
chain sprocket bolts510
tightening torques 510
chain stripper 511
replacement511
disassembly511
troubleshooting512
technical data 60
technical data 63
chain assembly64
connecting element 64
accessories64
speed rotation64
marketing of the tensionable drive frame 65
EM026895-0 (EN-US)
tightening torques for screws with metric course thread 66
hydraulic fluids 67
certificate 68
hydraulic fluid maintenance 69
quality of the process water69
test criterion 610
lubricating greases and pastes611
lubricating greases611
lubricating greases A1 611
lubricating greases A2 611
lubricating pastes612
for your information 70
for your information73
our service 73

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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