CAT Bucyrus 25M0 Continuous Miner Operation Manual BI000974 – PDF DOWNLOAD
$25.95
CAT Bucyrus 25M0 Continuous Miner Operation Manual BI000974 – PDF DOWNLOAD
Description
CAT Bucyrus 25M0 Continuous Miner Operation Manual BI000974 – PDF DOWNLOAD
FILE DETAILS:
CAT Bucyrus 25M0 Continuous Miner Operation Manual BI000974 – PDF DOWNLOAD
Language : English
Pages : 429
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT Bucyrus 25M0 Continuous Miner Operation Manual BI000974 – PDF DOWNLOAD
Bucyrus Model 25M0 Continuous Miner
Serial No.: N/A
and is only permitted to be used for equipment of this type.
■ operate the machine
■ are in charge of transport
■ perform assembly/disassembly work
■ find/fix faults
■ perform daily routine work at the face or in the entry
■ perform maintenance work
■ perform repair work
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT Bucyrus 25M0 Continuous Miner Operation Manual BI000974 – PDF DOWNLOAD
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 31
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Long-term storage of spare components 3 4
Transport 3 5
Load units: dimensions and weights 3 5
Transport environment 3 8
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 2
How to operate the Continuous Miner 5 2
Who is allowed to operate the Continuous Miner 5 2
When can operation be started? 5 2
Machine description 5 3
Controls and indicators 5 3
Machine control system 5 18
Red zone 5 26
Safety precautions for underground operation 5 31
Tramming safety rules 5 31
Starting procedure 5 32
Shutdown procedure 5 34
Tramming the miner 5 35
Cutter head operation 5 37
Conveyor operation 5 38
Scrubber motor operation 5 39
Area and headlight operation 5 32
Fire suppression in radio remote operation 5 40
Conveyor raise/lower/left/right in radio remote operation 5 40
Stabilizer cylinder raise/lower in radio remote operation 5 41
Shear up/down in radio remote operation 5 41
Gathering head raise/float in radio remote operation 5 41
Breaker on/off in radio remote operation 5 42
Typical cutting sequence 5 43
Mining operations 5 45
Mechanical assemblies 5 50
Hydraulic system 5 57
Water system 5 89
Electrical system 5 101
Instructions on the maintenance 5 137
Important notes 5 137
Before maintenance 5 137
Torque values 5 138
Lubricants, fluids and capacities 5 139
Specific lubrication and maintenance instructions 5 143
Every shift 5 143
Every third shift (daily) 5 145
Weekly 5 150
Monthly 5 151
Every three months 5 160
Every six months 5 163
Adjustment procedures 5 169
Setting hydraulic pressures 5 169
Load holding valve 5 170
Pilot pump circuit relief 5 171
Main control valve 5 173
Port relief 5 172
Tram track 5 176
Tail shim 5 181
Chain tension 5 184
Mechanical 5 184
Grease take-up 5 186
Hydraulic 5 187
Cutter motor feedback 5 188
Instructions on replacement of wear parts 5 191
Cutter head (boom) assembly 5 193
Boom pivot pin 5 195
Shear cylinder 5 200
Center cutter drum 5 205
End cutter drum 5 209
Drum drive motor 5 211
Drum drive gear case 5 217
Gathering head assembly 5 219
Gathering head drive motor 5 225
Gathering head gear case 5 230
Gathering head foot shaft 5 236
Gathering head lift cylinder 5 239
CLA 5 242
CLA tip replacement 5 245
Tram motor 5 246
Tram primary planetary gear 5 251
Tram secondary planetary gear 5 254
Tram case 5 259
Tram reach gear set 5 268
Tram sprocket 5 272
Tram track front idler 5 279
Front idler take-up cylinder 5 283
Hydraulic pump 5 285
Hydraulic pump motor 5 287
Scrubber fan/motor 5 291
Stabilizer cylinder 5 294
Swivel pin assembly 5 297
Tail roller 5 299
Conveyor chain replacement 5 301
Duo-cone seals 5 302
Bearings 5 308
Bevel gears 5 314
Gears and gear failures 5 315
Lock wire fasteners 5 317
Special fasteners 5 317
Self-locking screws 5 327
Locknuts 5 318
Component substitution 5 319
Superbolts 5 321
Troubleshooting procedures 5 324
Typical hydraulic problems 5 325
Contaminants in hydraulic systems 5 326
Specific hydraulic circuits 5 327
Multi-function failure 5 327
Oil tank fill 5 328
Cutter head raise 5 328
Cutter head lower 5 328
Gathering head raise 5 329
Gathering head float 5 329
Conveyor raise 5 329
Conveyor lower 5 330
Conveyor swing 5 330
Stabilizer raise 5 330
Stabilizer lower 5 330
Re-
General safety procedure for shutdown 5 331
Excessive noise 5 332
Excessive heat 5 333
Incorrect flow 5 334
Incorrect pressure 5 335
Faulty operation 5 336
Restarting checklist 5 337
Water system 5 338
Bearings 5 340
Electrical system 5 341
6 Technical data
Technical data 6 3
Tightening torques 6 5
Permissible media 6 7
Lubrication fluids and greases 6 7
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Contact us: [email protected]
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M
