CAT Bucyrus 30MB3 Operator ‘s Manual BI643657 – PDF DOWNLOAD

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CAT Bucyrus 30MB3 Operator ‘s Manual BI643657 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus 30MB3 Operator ‘s Manual BI643657 – PDF DOWNLOAD

Language : English
Pages : 90
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

CAT Bucyrus 30MB3 Operator ‘s Manual BI643657 – PDF DOWNLOAD

• This manual is intended to provide basic operation information on BUCYRUS 30M3 series continuous miners. Additional information can be obtained by referring to the Parts Book supplied with your machine, or by contacting your local BUCYRUS Australia representative. The illustrations, descriptions and procedures contained in this manual pertain to the machine as it was originally manufactured and delivered to your mine and when the manual was approved for printing.
• While this manual attempts to anticipate the most important operations and maintenance needs for this equipment, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your BUCYRUS Australia Service Representative immediately.

TABLE OF CONTENTS:

CAT Bucyrus 30MB3 Operator ‘s Manual BI643657 – PDF DOWNLOAD

Handbook Objectives........................................................ 4
Notes, Cautions and Warnings............................................... 4
	Operating Procedures................................................... 5
Defects and Hazards........................................................ 5
	Safety & Maintenance Practices......................................... 5
		Safety Procedures.................................................. 6
		Isolation Procedures............................................... 6
	Auger Safety Stops..................................................... 9
	Conveyor Stop..........................................................11
Access On and Off Machine..................................................12
Machine Description – 30MB3................................................13
	General................................................................13
	Specifications.........................................................13
	Machine Weights........................................................14
	Component Layout.......................................................15
		Top View...........................................................15
		Right Hand View....................................................16
		Left Hand View.....................................................17
		Main Chassis.......................................................18
		Cutting Head Assembly..............................................19
		Gathering Head Assembly............................................19
		Conveyor Assembly..................................................20
		Traction Drive System..............................................22
		Hydraulic System - CLA.............................................23
		Machine Hydraulic Layout...........................................24
		Drill Rigs.........................................................25
		Rib Protection.....................................................25
		Articulating Temporary Roof Support - ATRS.........................26
		Bolting, Mining and Maintenance Modes..............................27
		Water System.......................................................28
		Machine Water Component Layout.....................................30
Controls and their Functions...............................................31
	Circuit Isolators......................................................31
		Main Circuit Breaker...............................................31
		Cutter Circuit Breaker.............................................31
		Pump - Traction Circuit Breaker....................................32
		Gathering Heads (Conveyor) Circuit Breaker.........................32
		Control and Light Breakers ........................................33
		Traction AC Circuit Breakers.......................................33
	Push Buttons...........................................................34
		110V Control E/L Test..............................................34
		Traction Earth Leakage Test........................................34
		Traction Earth Leakage Reset.......................................34
	Machine Emergency Stops................................................35
		Left Side Rear Lanyard Machine Emergency Stop......................35
		Right Side Rear Lanyard Machine Emergency Stop.....................35
		Left Side Bolting Platform Machine Emergency Stop..................36
		Right Side Bolting Platform Machine Emergency Stop.................36
	Radio Remote Control System............................................37
		Remote Control Transmitter.........................................37
		Radio Signal Continuity............................................39
		Turn the transmitter on............................................39
		Turn the transmitter off...........................................39
		Stop...............................................................39
		Siren..............................................................39
	Operating Functions....................................................40
		Start pump.........................................................40
		Stop pumps.........................................................40
		Raise Cutter.......................................................41
		Lower Cutter.......................................................41
		Conveyor up........................................................41
		Conveyor down......................................................41
		Conveyor left......................................................41
		Conveyor right.....................................................41
		Apron Float........................................................41
			 Press and hold the APRON FLOAT switch to lower the apron.....41
		Apron up...........................................................41
		Lower stabiliser...................................................41
		Raise stabiliser...................................................42
		ATRS...............................................................42
		ATRS – Up..........................................................42
		ATRS – Down........................................................42
		Water..............................................................42
		Cutters............................................................42
		Start Cutters......................................................42
		Stop Cutters.......................................................43
			Tramming.......................................................43
			Gathering Heads – Conveyor.....................................43
			Conveyor Forward...............................................43
			Conveyor Reverse...............................................43
			Conveyor Stop..................................................43
		Lights.............................................................43
		Transmitter Maintenance & Battery Charger .........................44
		Display Unit.......................................................45
			Navigation Functions...........................................45
			Screen Scroll - Optional ......................................45
		Methane System.....................................................45
		Main Monitor Screen................................................47
		Production Monitor Screen No 1.....................................48
			Boom Override Control..........................................48
		Production Monitor Screen No 2 – Boom Monitor......................49
			Roof Datum Setting Control.....................................49
			Inclinometer...................................................50
	Indicator LED’s........................................................50
	Modes of Control.......................................................51
		Radio / Pendant Mode Switch........................................51
		Radio Mode ........................................................51
		Pendant Mode.......................................................51
		Pendant............................................................52
Pre-Start Functions........................................................53
	Inspections............................................................53
	Start Up Functions.....................................................54
Using 30MB3 Miner..........................................................55
	Precautions............................................................55
	Bolting, Mining & Maintenance Mode Selector............................55
	Mining Mode............................................................56
		Cutting Cycle......................................................56
		Flitting Modes.....................................................56
		Flitting Normal....................................................57
		Water Override Flitting............................................57
	Maintenance Mode.......................................................57
		Hydraulic Oil Power Fill...........................................58
		Gear Case Oil Power Fill...........................................58
	Bolting Mode...........................................................58
Shutdown Functions.........................................................59
	Parking................................................................59
	Shutdown Checks........................................................59
Emergency Shutdown – 30MB3 Continuous Miner................................59
	Transmitter Stops......................................................60
	Right Machine Emergency Stop...........................................60
	Left Machine Emergency Stop............................................61
	Right Side Bolting Platform Machine Emergency Stop ....................62
	Left Bolting Platform Machine Emergency Stop...........................62
	Emergency Procedures Whilst Operating..................................63
		Fire Emergency Procedure...........................................63
		Basic Emergency Procedure..........................................63
		What to Do In The Case of Emergency................................63
Servicing and Maintenance..................................................64
	Top View Lubrication...................................................65
	Left Hand Side Lubrication.............................................66
	Right Hand Side Lubrication............................................67
	Lubrication Chart......................................................68
	Lubrication – Gear Oil.................................................69
		Tram Gear Cases....................................................69
		Cutter Head Gear Cases.............................................70
		Cutter Head Input Gear Cases.......................................71
		Gathering Head (POT) Gear Cases....................................72
		Gathering Head Input Gear Cases....................................73
		Traction Idler Roller..............................................74
	Tram Brakes............................................................75
	Filters................................................................75
		Left Hand Filters..................................................75
		Right Hand Filters.................................................76
	Chain Adjustments......................................................77
		Crawler Track Chain Adjustment.....................................77
		Conveyor Chain Adjustment..........................................78
	Maintenance Mode.......................................................79
		Check and Fill Hydraulic Oil Reservoir.............................79
		Hydraulic Oil Power Fill...........................................80
		Gear Case Oil Power Fill...........................................81
		Repair or Replace Water Sprays.....................................82
	Machine Cutting Picks..................................................83
Troubleshooting............................................................84
	Pumps..................................................................84
	Traction...............................................................84
	Cutters................................................................85
	Conveyor...............................................................86
	Event Monitor..........................................................86
	Fault Log inside Event Monitor.........................................87
	Main Control Case Indicators...........................................88
	Water Troubleshooting Guide............................................89
Service....................................................................90

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