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CAT Bucyrus 30MB3 OPERATORS MANUAL BI620064 – PDF DOWNLOAD
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Description
CAT Bucyrus 30MB3 OPERATORS MANUAL BI620064 – PDF DOWNLOAD
FILE DETAILS:
CAT Bucyrus 30MB3 OPERATORS MANUAL BI620064 – PDF DOWNLOAD
Language : English
Pages : 142
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT Bucyrus 30MB3 OPERATORS MANUAL BI620064 – PDF DOWNLOAD
INTRODUCTION
- The Energy Control & Isolation Plan is an integral part of the Ulan Underground Mine Safety Management System and impacts directly on all areas where work is performed.
- The Energy Control & Isolation Plan is used in conjunction with the Ulan Underground Risk Standard for managing all types of work where exposure to uncontrolled energy sources creates an unacceptable level of risk.
- All Isolation procedures developed under the Energy Control & Isolation Plan will follow the Generic 12 Step Process outlined in Figure 1 and detailed in Appendix A.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT Bucyrus 30MB3 OPERATORS MANUAL BI620064 – PDF DOWNLOAD
M01297.pdf...................................................................................................................... 0 Operators Manual Contents.a................................................................................................. 2 Section 1 Handbook Objective............................................................................................ 2 Section 9 Operating Procedure........................................................................................... 2 Section 01 Handbook Objective............................................................................................... 3 HANDBOOK OBJECTIVES..................................................................................................... 6 Section 02 Notes to the Operator.a.......................................................................................... 7 NOTES, CAUTIONS AND WARNINGS............................................................................................ 9 OPERATING PROCEDURES.................................................................................................... 10 Section 03 Defects, Hazards and Safety...................................................................................... 11 DEFECTS AND HAZARDS..................................................................................................... 13 SAFETY & MAINTENANCE PRACTICES.......................................................................................... 13 ULAN PROCEDURES........................................................................................................ 14 Remote Control Operations – Continuous Miner............................................................................ 16 MINE SAFETY MANAGEMENT SYSTEM........................................................................................... 25 Energy Control & Isolation Management Plan.......................................................................... 25 APPENDIX A – GENERIC 12 STEP ISOLATION PROCEDURES................................................................... 43 HEAD STOPS......................................................................................................... 46 CONVEYOR STOP....................................................................................................... 48 Section 04 Access On Off Machine.a......................................................................................... 49 Table of Contents....................................................................................................... 50 ACCESS ON AND OFF MACHINE.............................................................................................. 50 Section 05 Machine Description.............................................................................................. 53 MACHINE DESCRIPTION – 30MB3............................................................................................. 55 General............................................................................................................. 55 Specifications ......................................................................................................... 56 COMPONENT LAYOUT........................................................................................................ 57 Top View............................................................................................................ 57 Right Hand View..................................................................................................... 58 Left Hand View...................................................................................................... 59 Main Chassis........................................................................................................ 60 Main Chassis.................................................................................................... 60 Cutting Head Assembly............................................................................................... 61 Cutter Head Frame............................................................................................... 61 Gathering Head Assembly............................................................................................. 62 Gathering Head Assembly......................................................................................... 62 Conveyor Assembly................................................................................................... 63 Traction Drive System............................................................................................... 64 Traction Assembly............................................................................................... 64 Hydraulic System.................................................................................................... 65 Machine Hydraulic Layout ........................................................................................... 66 Drill Rigs.......................................................................................................... 68 Rib Protection..................................................................................................... 68 Shield........................................................................................................... 68 Bolting, Mining and Maintenance Modes............................................................................... 69 Water System........................................................................................................ 70 Machine Water Component Layout...................................................................................... 71 Section 06 Controls and Their Functions.a................................................................................... 73 CONTROLS AND THEIR FUNCTIONS............................................................................................ 75 CIRCUIT ISOLATORS....................................................................................................... 75 Main Circuit Breaker................................................................................................ 75 Cutter Circuit Breaker.............................................................................................. 75 Pump - Traction Circuit Breaker..................................................................................... 75 Gathering Heads (Conveyor) Circuit Breaker.......................................................................... 75 Control and Light Breakers ......................................................................................... 76 Traction AC Circuit Breakers........................................................................................ 76 PUSH BUTTONS............................................................................................................ 77 110V Control E/L Test............................................................................................... 77 Traction Earth Leakage Test......................................................................................... 77 Traction Earth Leakage Reset........................................................................................ 78 MACHINE EMERGENCY STOPS................................................................................................. 78 Left Side Rear Lanyard Machine Emergency Stop....................................................................... 78 Right Side Rear Lanyard Machine Emergency Stop...................................................................... 78 Left Side Bolting Platform Machine Emergency Stop................................................................... 79 Right Side Bolting Platform Machine Emergency Stop.................................................................. 79 MACHINE ELECTRICAL LAYOUT .............................................................................................. 81 RADIO REMOTE CONTROL SYSTEM............................................................................................. 82 Remote Control Transmitter.......................................................................................... 82 Radio signal continuity......................................................................................... 83 Turn the transmitter on......................................................................................... 83 Turn the transmitter off........................................................................................ 83 Stop............................................................................................................ 84 Siren........................................................................................................... 84 Start-up tests.................................................................................................. 84 Hydraulic Pumps................................................................................................. 84 Stop pumps...................................................................................................... 84 Raise Cutter.................................................................................................... 84 Lower Cutter.................................................................................................... 85 Conveyor up..................................................................................................... 85 Conveyor down................................................................................................... 85 Conveyor left................................................................................................... 85 Conveyor right.................................................................................................. 85 Apron Float..................................................................................................... 85 Press and hold the APRON FLOAT switch to lower the apron.................................................. 85 Apron up.................................................................................................... 85 Lower stabiliser............................................................................................ 85 Raise stabiliser............................................................................................ 85 Water....................................................................................................... 85 Cutters..................................................................................................... 85 Start Cutters............................................................................................... 85 Stop Cutters................................................................................................ 86 Tramming.................................................................................................... 86 Conveyor Forward............................................................................................ 86 Conveyor Reverse............................................................................................ 86 Conveyor Stop............................................................................................... 86 Lights...................................................................................................... 86 Transmitter Maintenance & Battery Charger .......................................................................... 87 Display Unit........................................................................................................ 87 Navigation Functions................................................................................................ 87 Screen Scroll - Optional ........................................................................................... 88 Main Monitor Screen................................................................................................. 88 Production Monitor Screen N01....................................................................................... 89 Production Monitor Screen N02 – Boom Monitor........................................................................ 90 Thermistor Module................................................................................................... 91 Power Supply Module................................................................................................. 91 Solenoid Module..................................................................................................... 91 Traction Module..................................................................................................... 91 I/O Module.......................................................................................................... 91 Control Module...................................................................................................... 91 Inclinometer........................................................................................................ 91 INDICATOR LED’s......................................................................................................... 92 MODES OF CONTROL ....................................................................................................... 92 Radio / Pendant Mode Switch......................................................................................... 92 Radio Mode ......................................................................................................... 93 Pendant Mode........................................................................................................ 93 Pendant ............................................................................................................ 93 Section 07 Pre Start Checks.a............................................................................................... 94 PRE-START FUNCTIONS..................................................................................................... 96 Inspections......................................................................................................... 96 Section 08 Start Up Procedure.a............................................................................................. 97 START UP FUNCTIONS...................................................................................................... 99 Section 09 Operating.a......................................................................................................100 USING 30MB3 MINER.......................................................................................................102 Precautions.........................................................................................................102 BOLTING, MINING & MAINTENANCE MODE SELECTOR.............................................................................103 Cutting Cycle.......................................................................................................104 Flitting Modes......................................................................................................105 Flitting Normal.....................................................................................................105 MAINTENANCE MODE........................................................................................................106 Hydraulic Oil Power Fill............................................................................................106 Gear Case Oil Power Fill............................................................................................106 BOLTING MODE............................................................................................................107 Section 10 Shut Down Procedure.a............................................................................................108 SHUTDOWN FUNCTIONS......................................................................................................110 Parking.............................................................................................................110 Shutdown Checks.....................................................................................................110 Section 11 Emergency Shutdown.a.............................................................................................111 EMERGENCY SHUTDOWN – 30MB3 CONTINUOUS MINER.............................................................................113 EMERGENCY PROCEDURES WHILST OPERATING...................................................................................116 Fire Emergency Procedure............................................................................................116 Basic Emergency Procedure...........................................................................................116 What to Do In The Case of Emergency:............................................................................116 MINIMISE THE USE OF COMMUNICATION SYSTEMS TO LEAVE THE LINES CLEAR FOR EMERGENCY COMMUNICATIONS TRAFFIC.....116 Section 12 Operator Servicing And Maintenance.a.............................................................................117 OPERATOR/TRADESMAN SERVICING AND MAINTENANCE............................................................................119 TOP VIEW LUBRICATION....................................................................................................120 LEFT HAND SIDE LUBRICATION..............................................................................................121 RIGHT HAND SIDE LUBRICATION.............................................................................................122 LUBRICATION CHART.......................................................................................................123 LUBRICATION – GEAR OIL..................................................................................................124 Tram Gear cases.....................................................................................................124 Cutter Head Gear Cases..............................................................................................125 Cutter Head Input Gear Cases........................................................................................126 Gathering Head (POT) Gear Cases.....................................................................................127 Gathering Head Input Gear Cases.....................................................................................128 Traction Idler Roller...............................................................................................129 GREASING................................................................................................................130 TRAM BRAKES.............................................................................................................130 FILTERS.................................................................................................................130 Right Hand Filters..................................................................................................130 CHAIN ADJUSTMENTS.......................................................................................................131 Crawler Track Chain Adjustment......................................................................................131 MAINTENANCE MODE........................................................................................................133 Check and Fill Hydraulic Oil Reservoir..............................................................................133 Hydraulic Oil Power Fill............................................................................................134 Gear Case Oil Power Fill............................................................................................135 REPAIR OR REPLACE WATERSPRAYS...........................................................................................136 MACHINE CUTTING PICKS...................................................................................................137 Section 13 Troubleshooting..................................................................................................138 TROUBLE SHOOTING........................................................................................................140 Pumps...................................................................................................................140 Traction................................................................................................................140 Cutters.................................................................................................................140 Conveyor................................................................................................................141 Main Control Case Indicators............................................................................................141 WATER TROUBLESHOOTING GUIDE.............................................................................................142
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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