CAT BUCYRUS 395HR MINING SHOVEL OPERATOR’S MANUAL 10726 – PDF DOWNLOAD

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CAT BUCYRUS 395HR MINING SHOVEL OPERATOR’S MANUAL 10726 – PDF DOWNLOAD

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CAT BUCYRUS 395HR MINING SHOVEL OPERATOR’S MANUAL 10726 – PDF DOWNLOAD

Language : English
Pages : 104
Downloadable : Yes
File Type : PDF

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SN:: 141265
SN:: 141267

CAT BUCYRUS 395HR MINING SHOVEL OPERATOR’S MANUAL 10726 – PDF DOWNLOAD

• GENERAL INFORMATION
• This manual is designed to assist the owner in the operation and maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner.
• When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
• THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied for this purpose.
• Throughout this section and the remainder of the manual, the use of the terms “LEFT, RIGHT, FRONT, and REAR” refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT BUCYRUS 395HR MINING SHOVEL OPERATOR’S MANUAL 10726 – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY 6
SAFETY – SWINGING RESTRAINT & BALLAST BOX SUPPORT 7
BALLAST BOX SUPPORT 7
SWINGING RESTRAINT 8
SAFETY PRECAUTIONS 10
FIRE PREVENTION 13
Fire Extinguisher Locations 13
MACHINE PLACARDS 14
Stored Energy Decals 15
MACHINE OVERVIEW 16
LOWER WORKS 17
Truck Frame and Crawlers 17
CRAWLERS 18
Crawler & Truck Frame Section View 19
TRUCK FRAME 19
SWING RACK 20
Swing Rack and Roller Circle 20
ROLLER CIRCLE 20
Roller Circle Assembly 21
PROPEL MACHINERY 22
COLLECTOR RINGS 23
ROTATING DECK 23
REVOLVING FRAME 24
CENTER PINTLE 24
DECK EXTENSIONS 25
Deck Extensions and Ballast Box – Plan View 25
BALLAST BOX 25
MACHINERY HOUSE 25
VERTICAL BOARDING LADDER, LEFT 26
BOARDING STAIRS 28
A-FRAME 29
A- Frame and Front End Support Components 29
HOIST MACHINERY 30
Hoist Machinery – Plan View 30
SWING MACHINERY 31
Swing Machinery Components 31
CROWD MACHINERY 32
Crowd Machinery Components 32
OPERATOR’S CAB 33
COMPRESSED AIR SYSTEM 34
AUTOMATIC LUBRICATION SYSTEM 34
Lubrication Room 35
FRONT END EQUIPMENT 36
SUSPENSION STRANDS 36
BOOM 37
Boom Assembly 37
RUNNING ROPES 38
Ropes – General Arrangement 38
SADDLE BLOCK 39
DIPPER HANDLE 39
DIPPER 40
Dipper Assembly 40
PADLOCK 41
DIPPER TRIP 41
Dipper Trip – General Arrangement 41
GENERAL INFORMATION 42
OPERATION NEAR ELECTRICAL LINES 42
OPERATOR’S CONTROLS 44
Operator’s Cab 44
PRIMARY OPERATING CONTROLS 45
Operator’s Control Consoles in the Cab 45
CONTROLS ON THE LEFT CONSOLE 46
LEFT JOYSTICK 46
DIPPER TRIP 46
SIGNAL HORN 46
RADIO 46
HOIST BRAKE 47
CROWD BRAKE 47
SWING BRAKE 47
PROPEL BRAKE 47
Left Control Console 47
CLIMATE CONTROL PANEL 47
WINDSHIELD WIPER SWITCH 47
WINDSHIELD WASHER SWITCH 47
CONTROLS ON THE RIGHT CONSOLE 48
RIGHT JOYSTICK 48
CONTROL STOP PUSHBUTTON 49
CONTROL RESET PUSHBUTTON 49
Right Control Console 49
DIG/PROPEL TRANSFER SWITCH 50
EMERGENCY STOP PUSHBUTTON 50
MAIN POWER OFF PUSHBUTTON 50
EARTH CONTINUITY LOCKOUT PUSHBUTTON 51
TELEPHONE 51
OPERATOR’S SEAT 52
Operator’s Seat – Front View 52
OPERATOR’S DISPLAY 54
Operator’s Display Panel 54
DISPLAY AREA AND INDICATORS 54
DISPLAY SCREENS 55
Title Screen 55
Language Screen 56
Icon Screen 56
Active Alarm 57
New Alarm 57
Alarms Help 58
Rope Reeving/Pintle Tightening 59
Rope Reeving/Pintle Tightening Help 60
Calibration Limits 60
Limit Calibration Help 61
Fault Counters/Operating Hours 62
PLC Menu Screen 62
Typical Bearing Temperature Screen 63
Operator’s Screen 63
AUXILIARY CONTROLS 64
REMOTE START CONSOLE 64
HOUSE LIGHT CIRCUIT BREAKERS 65
LIGHTING TRANSFER SWITCH 66
LUBRICATION CONTROL PANEL 66
WINDSHIELD WIPERS 67
WINDSHIELD WASHER 67
PRE-START CHECKS 68
WALKAROUND GROUND LEVEL INSPECTION 68
ON-BOARD INSPECTION 69
MACHINE START-UP, OPERATION AND SHUTDOWN 71
START-UP 71
Start-Up Control Locations 71
RESTARTING AFTER AN ELECTRICAL FAULT 73
OPERATION 74
MACHINERY MOTIONS 75
BI617213
Manual No 10726
395HR Electric Mining Shovel
4 Dec 2008
Bucyrus International, Inc
HOIST MOTION 75
CROWD MOTION 76
PROPEL MOTION 77
Propel – Straight Forward/Reverse 77
SWING MOTION 78
PROPER SWING MOTION 79
STEERING 80
COUNTER-ROTATION TURNS 82
POSITIONING THE MACHINE 83
BACK-UP METHOD 83
DRIVE-BY METHOD 84
START OF THE DIG CYCLE 85
Force the Dipper Lip into the Bank 85
Variations on Dipper Penetration 86
Dig with the Dipper Beneath the Boom Point 87
ENGAGING THE BANK 87
SLOPE LIMITATIONS 89
Slope vs Degrees 89
Rollover and Operation Limits 90
EXCAVATED MATERIAL 90
OPERATION CHECKS 91
OPERATING HINTS 92
STOPPING THE MACHINE 93
MACHINE SHUTDOWN 93
TYPICAL MACHINE SPECIFICATIONS 94
WEIGHTS 94
GENERAL ESTIMATED COMPONENT WEIGHTS 96

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