Cat Bucyrus 39HR Blast Hole Drill Operator’s Manual SN 141150 & 141155 – PDF DOWNLOAD
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Cat Bucyrus 39HR Blast Hole Drill Operator’s Manual SN 141150 & 141155 – PDF DOWNLOAD
Description
Cat Bucyrus 39HR Blast Hole Drill Operator’s Manual SN 141150 & 141155 – PDF DOWNLOAD
FILE DETAILS:
Cat Bucyrus 39HR Blast Hole Drill Operator’s Manual SN 141150 & 141155 – PDF DOWNLOAD
Language : English
Pages : 147
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Cat Bucyrus 39HR Blast Hole Drill Operator’s Manual SN 141150 & 141155 – PDF DOWNLOAD
Introduction:
GENERAL INFORMATION:
- This manual is designed to assist the owner in the operation and preventive maintenance of this
machine. By following easy to understand step-by- step procedures the operators and maintenance
personnel can perform all tasks in a safe manner. It is important to remember that when a
systematic and thorough maintenance/service procedure is used for this machine, a minimum of
unplanned downtime and more reliable operation will result. - RIGHT and LEFT refer to machine locations as viewed by the operator with the mast as the rear of
the machine and the engine on the left side. - THIS MANUAL IS NOT THE PARTS BOOK and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments. Records on each machine are filed by serial number and when
given this number, the machine’s specific design and original equipment is accessed quickly by the
Bucyrus International parts representative.
• The employment of qualified maintenance personnel, through a scheduled maintenance
program, is the best way to minimize machine downtime and maximize productivity of
equipment.
• Keep hands, feet, and clothing away from rotating parts.
• Wear a hard hat, safety shoes and protective lenses at all times.
• Replace any and all safety and warning placards if they are defaced or removed from the machine.
• Think before you act. Carelessness is one luxury the service man cannot afford.
• Excessive or repeated skin contact with sealants or solvents may cause skin irritation. In case
of skin contact refer to the Material Safety Data Sheet (MSDS) for that material and the suggested
method of cleanup.
• Inspect safety catches (keepers) on all hoist hooks. Do not take a chance, the load could slip
off of the hook if they are not functioning properly.
• If a heavy item begins to fall, let it fall, don’t try to catch it.
• Keep your work area organized and clean. Wipe up oil or spills of any kind immediately. Keep
tools and parts off of the ground. Eliminate the possibility of a fall, slipping or tripping.
• Floors, walkways and stairways must be clean and dry. After fluid draining operations be sure
all spillage is cleaned up.
• Electrical cords and wet metal floors make a dangerous combination.
• Regularly inspect for any loose bolts or locking devices and properly secure them.
• Use extreme caution while working near any electrical lines or equipment whether it be high or
low voltage. Never attempt electrical repairs unless you are qualified.
• Check limit switches for proper operation.
• After servicing, be sure all tools, parts or servicing equipment are removed from the machine
and secured in an appropriate storage area.
• Mechanical Brakes are designed for use as static holding brakes only. Use as a motion (dynamic)
brake in emergency situations only.
• Use proper interior and exterior lighting.
• Install and maintain proper grounding and ground fault protection systems.
• Perform functional tests of all safety circuits.
• Allow electrical inspection and maintenance to be performed only by a qualified electrician.
• Use extreme caution when working around drilled holes.
TABLE OF CONTENTS:
Cat Bucyrus 39HR Blast Hole Drill Operator’s Manual SN 141150 & 141155 – PDF DOWNLOAD
GENERAL INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS 7
FIRE PREVENTION 10
WARNING SIGNS AND DECALS 11
Standard Warning Signs 11
Stored Energy Warning Signs 12
Machine Overview 13
Deck Plan 14
LOWER WORKS 15
MAIN FRAME 16
OPERATOR’S CAB 17
OPERATOR’S SEAT 18
POWER MODULE 19
MAST 20
DRILL STRING COMPONENTS 21
MAST HOIST CYLINDERS 22
MAST MACHINERY 23
HOSE DRUM CARRIER ASSEMBLY 24
UPPER WINCH BEAM 25
LOWER TENSIONING ARM 25
BREAKOUT WRENCH 26
TOOL WRENCH 27
PIPE RETENTION DEVICE 28
PIPE HANDLING ARM 29
PIPE CAROUSEL 30
FUEL TANKS 31
WATER TANKS 32
OPERATION NEAR ELECTRICAL LINES 33
BI616914
39HR Blast Hole Drill
Bucyrus International, Inc
Manual No 10219 2 Aug 2005
STANDARD HAND SIGNALS – CRANE OPERATIONS 34
OPERATIONAL INFORMATION AND THEORY 36
Typical Tri-Cone Roller Drill Bit Components 38
Carbide Drill Teeth Used For Various Formations 39
Formation – Bit Selection Compatibility Chart 41
MACHINE SPECIFIC CONSIDERATIONS 42
OPERATOR CONTROLS 43
CONTROL CONSOLES AND PANELS 43
Operator’s Cab 44
OPERATOR’S DISPLAY 45
DISPLAY AREA & INDICATORS 45
DISPLAY SCREENS 46
Title Screen 46
Main Menu 47
Leveling Screen 47
Active Alarm 48
New Alarm 48
Alarms Help Screen 49
Setup Screen 49
PLC/Profibus Menu 50
Calibration and Limits 50
Calibration Help 51
Operating Hours/Fault Counters 51
Field Tests Screen 52
Status Screen 53
STATUS SCREEN GAUGES, DISPLAYS & INDICATORS 53
LEFT CONTROL CONSOLE 59
CONTROLS ON THE LEFT CONTROL CONSOLE 60
RIGHT CONTROL CONSOLE 65
CONTROLS ON THE RIGHT CONTROL CONSOLE 66
AUXILIARY OPERATOR’S CONTROL CONSOLE 70
MACHINE OPERATION 72
DAILY INSPECTION PROCEDURES 73
PRESTART LUBRICATION 75
ENGINE START-UP AND SHUT DOWN 76
MACHINERY CHECKS 77
BREAK-IN OF NEW COMPONENTS 77
ENGINE SHUTDOWN 78
OPERATING PROCEDURES 79
PROPELLING 79
Gradual Turns – 15° Increments 81
LEVELING 82
MAST RAISING/LOWERING 84
RAISING THE MAST 84
LOWERING THE MAST 85
BI616914
39HR Blast Hole Drill
Bucyrus International, Inc
Aug 2005 3 Manual No 10219
PULLDOWN 87
CHECKING THE HOIST BRAKE 87
PULLDOWN OPERATION 87
AUXILIARY WINCH 88
PIPE LOADING AND UNLOADING 89
PREPARATION 89
LOADING PIPE 89
UNLOADING PIPE 90
PIPE CAROUSEL & HANDLING ARM 92
PIPE CAROUSEL & HANDLING ARM OPERATION 93
TOOL HANDLING 93
TOOL WRENCH 94
BREAKOUT WRENCH 95
DRILL TOOL STRING ASSEMBLY 97
ADDING ADDITIONAL DRILL PIPE 103
MULTIPLE SECTIONED DRILL PIPE DISASSEMBLY 105
TOOL HANDLING FOR ANGLE DRILLING PROCEDURES 106
DRILLING 107
VERTICAL DRILLING 107
STARTING THE HOLE (COLLARING) 108
NORMAL DRILLING 110
ENDING THE HOLE (SINGLE PASS DRILLING) 112
ENDING THE HOLE (MULTIPLE PASS DRILLING) 112
DRILLING DIFFICULT FORMATIONS 113
UNCONSOLIDATED MATERIALS 113
WET OR STICKY FORMATIONS 115
ANGLE DRILLING 116
MOVING TO THE NEXT HOLE LOCATION 117
DRILL STABLILITY CHART 118
MACHINE SHUTDOWN 119
NORMAL SHUTDOWN 119
MACHINE STORAGE 121
SHORT TERM STORAGE 121
LONG TERM STORAGE 122
ATTENDED LONG TERM STORAGE 122
UNATTENDED LONG TERM STORAGE 123
TYPICAL OPERATING SPECIFICATIONS 125
TYPICAL MACHINE SPECIFICATIONS 126
GENERAL ESTIMATED COMPONENT WEIGHTS 128
QST30 FAULT CODE INFORMATION 135
Questions? Email us: [email protected]
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
