CAT Bucyrus 488-6DM UN-A-TRAC Operation Manual A6474X245 – PDF DOWNLOAD
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CAT Bucyrus 488-6DM UN-A-TRAC Operation Manual A6474X245 – PDF DOWNLOAD
1.CAT Bucyrus 488-6DM UN-A-TRAC Operation Manual A6474X245
2.CAT Bucyrus 2000 DUAL AND SINGLE MOTOR SOLID STATE CONTROLLERS OPERATION AND TROUBLESHOOTING GUIDE MANUAL
3.CAT Bucyrus MINE POWER STORAGE BATTERIES INSTALLATION, USE, MAINTENANCE AND REPAIR MANUAL
4.CAT Bucyrus LA5, LA6, LA8, LA10, LA12, AND LA14 BATTERY CHARGERS OPERATION,PREVENTIVE MAINTENANCE,TROUBLESHOOTING, PARTS AND SERVICE GUIDE MANUAL
5.CAT Bucyrus Kessler Axle Service Manual 72.4665.3
Description
CAT Bucyrus 488-6DM UN-A-TRAC Operation Manual A6474X245 – PDF DOWNLOAD
FILE DETAILS:
CAT Bucyrus 488-6DM UN-A-TRAC Operation Manual A6474X245 – PDF DOWNLOAD
Language : English
Pages :369
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT Bucyrus 488-6DM UN-A-TRAC Operation Manual A6474X245 – PDF DOWNLOAD
1.CAT Bucyrus 488-6DM UN-A-TRAC Operation Manual A6474X245
2.CAT Bucyrus 2000 DUAL AND SINGLE MOTOR SOLID STATE CONTROLLERS OPERATION AND TROUBLESHOOTING GUIDE MANUAL
3.CAT Bucyrus MINE POWER STORAGE BATTERIES INSTALLATION, USE, MAINTENANCE AND REPAIR MANUAL
4.CAT Bucyrus LA5, LA6, LA8, LA10, LA12, AND LA14 BATTERY CHARGERS OPERATION,PREVENTIVE MAINTENANCE,TROUBLESHOOTING, PARTS AND SERVICE GUIDE MANUAL
5.CAT Bucyrus Kessler Axle Service Manual 72.4665.3
About this manual
This chapter provides important information making it easier for you to
use this manual. You will also be given information on the structure of
the manual and the symbols and characters used.
for the type of equipment or machine used.
Bucyrus America, Inc. – Model, 488-6DM UN-A-TRAC ®
Serial No.: N/A
and is only permitted to be used for equipment of this type.
working on or with the machine.
It should, if possible, always be available at the place of operation.
Send for a new operation manual immediately if the present manual is
no longer complete or has become illegible.
This operating manual is intended for those persons who work with or
on the machine.
Every person working on the face or in the intersection between face
and entry or in the entry must read this operating manual.
This includes persons who:
■ are in charge of transport
■ prepare the rise heading
■ perform assembly / disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT Bucyrus 488-6DM UN-A-TRAC Operation Manual A6474X245 – PDF DOWNLOAD
Table of contents
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 21
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
Table of contents _________________________________________________
_________________________________________________________________
Bucyrus – Model 488-6DM UN-A-TRAC ®
© BUCYRUS AMERICA, INC
5 Operation
Operation 5 3
How to operate the UN-A-TRAC ® 5 3
Who is allowed to operate the UN-A-TRAC ® 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s compartment 5 4
General hydraulic control information
(standard machine) 5 13
General hydraulic control information
(QDS bellcrank machine) 5 15
Hazard zone 5 18
Starting procedure 5 19
Machine operation 5 20
Shutdown procedure 5 23
Towing a disabled machine 5 25
Battery change procedure 5 26
Instructions on the maintenance 5 33
Important notes 5 33
Before maintenance 5 33
Critical torque values 5 35
Lubricants, fluids and capacities 5 35
Specific lubrication and maintenance instructions 5 39
Every shift 5 39
Weekly 5 40
Monthly 5 51
Every three months 5 52
Instructions on the adjustment procedures 5 59
Primary hydraulic system pressure 5 59
Steering relief pressure 5 61
Troubleshooting procedures 5 65
Hydraulic system (general) 5 66
Brakes 5 69
Hydraulic cylinders 5 71
Hydraulic pump 5 72
Valves 5 74
6 Technical data
Technical data 6 3
Components of the 488-6DM UN-A-TRAC ® 6 3
Tightening torques 6 7
Permissible data 6 13
Lubrication fluids and greases 6 13
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
2.CAT Bucyrus 2000 DUAL AND SINGLE MOTOR SOLID STATE CONTROLLERS OPERATION AND TROUBLESHOOTING GUIDE MANUAL
DESCRIPTION PAGE #
PREFACE 2
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 6
OVERVIEW 6
MAINTENANCE 6
INTRODUCTION 7
BUCYRUS 2000: INNOVATIVE SPEED CONTROL BY BUCYRUS AMERICA, INC 7
GENERAL SPECIFICATIONS 12
FAIL-SAFE OPERATION WILL INCLUDE THE FOLLOWING: 12
DESCRIPTION OF FEATURES 13
BUCYRUS 2000 MOTOR CONTROLLER CONSIST OF: 13
BUCYRUS 2000 MOTOR IGBT PANEL (POWER CONNECTIONS) 13
MICROPROCESSOR BASED LOGIC CARD (CONTROL INPUTS) 13
CONFIGURATION JUMPER TABLE 15
OPTIONAL DASHBOARD DISPLAY FEATURES (SEE FIGURE 9) 15
FAULT MESSAGE CHART 16
OPTIONAL HAND HELD DIAGNOSTICS/CALIBRATOR UNIT 18
PERSONALITY ADJUSTMENT PROCEDURE 19
TRACTION PERSONALITIES (CONTROLLER ADJUSTMENTS) 19
TRACTION STATUS DISPLAY 21
TRACTION TEST DISPLAY 23
TRACTION BDI DISPLAY 24
ERROR CODE LEGEND (STATUS DISPLAY) 25
TROUBLESHOOTING 26
IGBTMEASUREMENTS 27
INDIVIDUAL IGBT MEASUREMENTS 28
DIODEMEASUREMENTS 29
DIODEMEASUREMENTS 30
PANEL MEASUREMENTS 31
DRIVER MEASUREMENTS 32
IGBT DUAL MOTOR PANEL, FIGURE 16 34
IGBT SINGLEMOTOR PANEL,FIGURE 17 35
IGBT HEAT SINK ASSEMBLY, FIGURE 18 36
SINGLE MOTOR PANEL HARNESS ASSEMBLY, FIGURE 19 37
DUAL MOTOR PANEL HARNESS ASSEMBLY, FIGURE 20 38
DASHBOARD DISPLAY, FIGURE 21 39
DUAL “Y” HARNESS, FIGURE 22 40
HARNESS FOR DASHBOARD DISPLAY, FIGURE 23 41
CALIBRATOR UNIT, FIGURE 24 42
BUCYRUS 2000 PUMPMOTOR SHUNT, FIGURE 25 42
BUCYRUS 2000 PANELWIRING HARNESS, FIGURE 26 4
3.CAT Bucyrus MINE POWER STORAGE BATTERIES INSTALLATION, USE, MAINTENANCE AND REPAIR MANUAL
PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 7
OVERVIEW 7
MAINTENANCE 7
CHAPTER 1 – INTRODUCTION 8
SECTION I GENERAL 8
SECTION II DEFINITIONS 9
SECTION III DESCRIPTION AND CONSTRUCTION 9
SECTION IV PRINCIPLES OF OPERATION 13
CHAPTER 2 – INSTALLATION, USE, AND MAINTENANCE 16
SECTION I PREPARATION FOR USE 16
SECTION II ROUTINE MAINTENANCE 20
CHAPTER 3 – FIELD SERVICING AND REPAIR 25
SECTION I TROUBLESHOOTING 25
SECTION II REPAIRING BATTERIES 26
CHAPTER 4 – HEALTH AND SAFETY 35
SECTION I BATTERY HAZARDS 35
SECTION II SAFETY PROCEDURES 35
CHAPTER 5 – STORAGE AND SHIPMEMT 39
4.CAT Bucyrus LA5, LA6, LA8, LA10, LA12, AND LA14 BATTERY CHARGERS OPERATION,PREVENTIVE MAINTENANCE,TROUBLESHOOTING, PARTS AND SERVICE GUIDE MANUAL
PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 7
OVERVIEW 7
LOCATION 7
PRE-START 7
STARTING 7
MAINTENANCE 8
PERSONAL PRECAUTIONS 8
THEORY OF OPERATION FERRORESONANT DESIGN 11
INTRODUCTION 13
GENERAL 13
RATINGS AND SPECIFICATIONS 15
OUTPUT RATINGS 15
INPUT RATINGS 15
TYPICAL ELECTRICAL SPECIFICATIONS 15
STANDARD FEATURES 16
OPTIONAL GROUND INTEGRITY 16
ENVIRONMENTAL RATINGS 17
INSTALLATION INFORMATION 19
MINIMUMWIRE SIZES 19
ELECTRICAL CONNECTIONS & FIELDWIRING 19
OPERATION 21
START UP (ELECTRONIC TIMER) 21
ADJUSTMENTS 21
CIRCUIT OPERATION 21
TROUBLESHOOTING 23
GENERAL INSPECTION 23
SERVICE INFORMATION 23
SYMPTOMS AND CAUSES 24
GROUND AND SHORT CIRCUIT TEST 24
TROUBLESHOOTING AND REPLACING POWER SILICON DIODES 25
CHECKING CAPACITORS 25
BATTERY CHARGER REPLACEMENT PARTS 27
491868X3 LA-14 BATTERY CHARGER 480/575 VOLT, 60 HZ 28
491868X4 LA-14 BATTERY CHARGER 480/575 VOLT, 60 HZ (PA KIT) 29
491868X5 LA-14-MT BATTERY CHARGER 480/575 VOLT, 60 HZ (PA KIT) 30
491868X7 LA-12 BATTERY CHARGER 480/575 VOLT, 60 HZ 31
491868X8 LA-12 BATTERY CHARGER 480/575 VOLT, 60 HZ (PA KIT) 32
491868X10 LA-10 BATTERY CHARGER 480/575 VOLT, 60 HZ 33
491868X12 LA-8 BATTERY CHARGER 480/575 VOLT, 60 HZ 35
491868X14 LA-8 BATTERY CHARGER 480/575 VOLT, 60 HZ (PA KIT) 36
491868X15 LA-6 BATTERY CHARGER 480/575 VOLT, 60 HZ 37
491868X16 LA-6 BATTERY CHARGER 480/575 VOLT, 60 HZ (PA KIT) 38
491868X17 LA-5 BATTERY CHARGER 480/575 VOLT, 60 HZ 39
491868X18 LA-5 BATTERY CHARGER 480/575 VOLT, 60 HZ (PA KIT) 40
5.CAT Bucyrus Kessler Axle Service Manual 72.4665.3
1 Important remarks
2 Lubrication intervals and maintenance instructions
3 General instructions for correct assembly and disassembly Service tools
4 Assembly drive assembly
5 Assembly hub assembly
6 Assembly panetary gear drive
7 Assembly service brake
8 Assembly parking brake
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