Operation Manual for Cat Bucyrus 488L & 488-6 UN-A-TRAC A6474X235 PDF

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Cat Bucyrus 488L & 488-6 UN-A-TRAC® Operation Manual A6474X235 – PDF DOWNLOAD

FILE DETAILS:

Cat Bucyrus 488L & 488-6 UN-A-TRAC® Operation Manual A6474X235 – PDF DOWNLOAD

Language : English
Pages : 460
Downloadable : Yes
File Type : PDF

1.Cat Bucyrus 488L & 488-6 UN-A-TRAC® Operation Manual A6474X235
2.Cat Bucyrus BUC2000 Dual & Single Motor Controller Operation & Troubleshooting Manual
3.Cat Bucyrus 5, 6, 8, 10, 12, 14, & 16 Battery Charger With Digital Display Operation Manual A6474X230
4.Cat Bucyrus Mine Power Storage Batteries Installation, Use Maintenance & Repair Manual A6474X26
5.Cat Bucyrus Kessler Axle Service Manual 72.4665.3

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Cat Bucyrus 488L & 488-6 UN-A-TRAC® Operation Manual A6474X235 – PDF DOWNLOAD

1.Cat Bucyrus 488L & 488-6 UN-A-TRAC® Operation Manual A6474X235

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 21
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Load units, dimensions, and weights 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the UN-A-TRAC® 5 3
Who is allowed to operate the UN-A-TRAC® 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s compartment – common 5 6
Hydraulic control panel (standard) 5 9
Hydraulic control panel (with vertical lift and QDS) 5 11
Operator’s compartment with control handle 5 15
Operator’s compartment with control station 5 18
Hazard zone 5 20
Starting procedure with control handle 5 21
Machine operation with control handle 5 22
Shutdown procedure with control handle 5 25
Starting procedure with control station 5 27
Shutdown procedure with control station 5 30
Towing a disabled machine 5 31
Battery change procedure (ground level) 5 32
Battery change procedure (vertical lift) 5 38
Instructions on the maintenance 5 45
Important notes 5 45
Before maintenance 5 45
Critical torque values 5 46
Lubricants, fluids and capacities 5 46
Specific lubrication and maintenance instructions 5 51
Every shift 5 51
Weekly 5 52
Monthly 5 53
Every three months 5 64
Major maintenance 5 71
Drive motor/gearbox removal and replacement 5 71
Tire/wheel installation procedure 5 73
Troubleshooting procedures 5 77
Hydraulic system (general) 5 78
Brakes 5 81
Hydraulic cylinders 5 83
Hydraulic pump 5 84
Valves 5 86
6 Technical data
Technical data 6 3
Tightening torques 6 5
Permissible data 6 11
Lubrication fluids and greases 6 11
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4

2.Cat Bucyrus BUC2000 Dual & Single Motor Controller Operation & Troubleshooting Manual

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this manual intended for? 1 3
What is the purpose of this manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
State of the art 2 3
Repair 2 3
Safety instructions 2 4
General rules 2 4
Storage and transport 2 5
Maintenance and repair 2 6
Overview of the safety instructions 2 8
Chapter 3: Operation 2 8
Chapter 4: Technical data 2 8
3 Operation
Operation 3 3
History 3 3
Simplified BUC2000 circuit 3 4
Voltage vs speed 3 4
Flywheel diode motor current (forward mode) 3 5
Flywheel diode motor current (reverse mode) 3 5
Flywheel diode motor current (direction does not change) 3 6
Flywheel current (low speed) 3 7
Flywheel current (high speed) 3 7
General specifications 3 8
Data logging features 3 11
Microprocessor based logic card 3 12
Microprocessor based logic card diagnostics 3 13
Configuration jumper table 3 14
Optional dashboard display 3 15
Fault message chart 3 16
Optional hand held diag calibration unit security levels 3 17
Optional hand held diagnostics calibration unit 3 18
Optional hand held diagnostics calibration unit operation 3 19
Personality adjustment procedure 3 19
Traction personalities (controller adjustments) 3 20
Traction status display 3 21
Traction test display 3 23
Traction BDI display 3 23
Error code legend 3 24
IGBT panels and harness assemblies 3 25
Dashboard display and harness assembly 3 31
Panel wiring harness 3 34
Vehicle direction of travel 3 35
Troubleshooting 3 37
IGBT and diode measurements 3 38
IGBT measurements 3 39
Diode measurements 3 40
Panel measurements 3 42
Driver measurements 3 43
Schematics 3 44
4 Tightening torques
Tightening torques 4 3
5 For your information
For your information 5 3
Our service 5 3
Service address 5 3
Rebuild facility address 5 4

3.Cat Bucyrus 5, 6, 8, 10, 12, 14, & 16 Battery Charger With Digital Display Operation Manual A6474X230

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
General precautions 2 8
Risk of explosive gasses 2 8
Personal precautions 2 9
Preparing to charge precautions 2 9
Unit location precautions 2 10
Major hazards 2 10
Storage and transport 2 11
Installation and start-up 2 12
Operation 2 12
Maintenance and repair 2 12
Overview of the safety instructions 2 15
Chapter 2: Your safety 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 16
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Load units; dimensions and weights 3 4
Before transport 3 4
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 3
Pre-installation check list 4 4
General information 4 5
Safety features 4 6
Standard features 4 8
Environmental ratings 4 8
Ratings and specifications 4 9
Minimum wire size 4 10
Electrical connections and field wiring 4 11
Ground integrity (optional) 4 12
5 Operation
Operation 5 3
How to operate the battery charger 5 3
Who is allowed to operate the battery charger 5 3
When can charging be started? 5 3
Controls and indicators 5 4
Startup procedure 5 5
Fault codes 5 6
Adjustments 5 7
Circuit operation 5 7
Instructions on the maintenance 5 13
Important notes 5 13
Before maintenance 5 13
General maintenance procedures 5 14
Troubleshooting procedures 5 15
General inspection 5 15
Service information 5 15
Troubleshooting information 5 16
Ground short circuit test 5 17
Troubleshooting and replacing power silicon diodes 5 17
Checking capacitors 5 18
6 Technical data
Technical data 6 3
Components of the battery charger 6 3
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4

4.Cat Bucyrus Mine Power Storage Batteries Installation, Use Maintenance & Repair Manual A6474X26

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules 2 7
Storage and transport 2 7
Pre-start inspection 2 8
Operation 2 8
Maintenance and repair 2 9
Battery hazards 2 10
Safety procedures 2 11
Federal standards 2 11
While handling batteries 2 11
While charging batteries 2 12
While handling acids 2 13
While servicing or repairing batteries 2 14
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 15
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage methods 3 3
Charged and wet batteries 3 3’
Charged and dry batteries 3 3
Transport 3 4
Load units 3 4
Shipment 3 4
Unpacking upon receipt 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
5 Operation
Operation 5 3
Definitions 5 3
Descriptions and construction 5 3
Charging 5 7
Principles of operation 5 11
Fundamentals of cycling 5 11
Ampere-hour capacity 5 12
Voltage 5 12
Rated capacity 5 12
Sulfation 5 13
Operating cycle 5 13
Service life 5 13
Temperature 5 13
Preparation for use 5 15
Establishing battery requirements 5 15
Acid to water proportions 5 15
Charged and wet batteries 5 15
Instructions on the maintenance 5 17
Important notes 5 17
General 5 17
Specific maintenance instructions 5 19
Every shift 5 19
Weekly 5 21
Monthly 5 22
Annually 5 22
Recordkeeping 5 22
Troubleshooting procedures 5 25
Instructions on the adjustment procedures 5 29
Electrolyte specific gravity 5 29
Restoring a sulfated battery 5 30
Excessive self discharge correction 5 31
Test discharge 5 31
Replacement of parts 5 33
Purging gas 5 33
Removing intercell connectors 5 33
Removing a complete cell 5 34
Removing an element 5 34
Replacing a cell in a battery 5 36
Replacing a cell cover 5 37
Sealing compound and lead bushing design 5 37
Epoxy seal and nut design 5 38
Heat bonded plastic cover-to-jar design 5 38
6 Technical data
Tightening torques 6 3
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4

5.Cat Bucyrus Kessler Axle Service Manual 72.4665.3

1 Important remarks
2 Lubrication intervals and maintenance instructions
3 General instructions for correct assembly and disassembly
Service tools
4 Assembly drive assembly
5 Assembly hub assembly
6 Assembly panetary gear drive
7 Assembly service brake

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