Service & Troubleshooting Guide for CAT Bucyrus 488L & 488-6 PDF
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Cat Bucyrus 488L and 488-6 OPERATION,PREVENTIVE MAINTENANCE,TROUBLESHOOTING AND SERVICE GUIDE MANUAL – PDF DOWNLOAD
1.Cat Bucyrus 488L and 488-6 OPERATION,PREVENTIVE MAINTENANCE,TROUBLESHOOTING AND SERVICE GUIDE MANUAL
2.Cat Bucyrus Kessler Axle Service Manual
3.CAT Bucyrus MINE POWER STORAGE BATTERIES INSTALLATION, USE,MAINTENANCE AND REPAIR MANUAL
4.CAT 2000 DUAL AND SINGLE MOTOR SOLID STATE CONTROLLERS OPERATION AND TROUBLESHOOTING GUIDE MANUAL
Description
Cat Bucyrus 488L and 488-6 OPERATION,PREVENTIVE MAINTENANCE,TROUBLESHOOTING AND SERVICE GUIDE MANUAL – PDF DOWNLOAD
1.Cat Bucyrus 488L and 488-6 OPERATION,PREVENTIVE MAINTENANCE,TROUBLESHOOTING AND SERVICE GUIDE MANUAL
2.Cat Bucyrus Kessler Axle Service Manual
3.CAT Bucyrus MINE POWER STORAGE BATTERIES INSTALLATION, USE,MAINTENANCE AND REPAIR MANUAL
4.CAT 2000 DUAL AND SINGLE MOTOR SOLID STATE CONTROLLERS OPERATION AND TROUBLESHOOTING GUIDE MANUAL
FILE DETAILS:
Cat Bucyrus 488L and 488-6 OPERATION,PREVENTIVE MAINTENANCE,TROUBLESHOOTING AND SERVICE GUIDE MANUAL – PDF DOWNLOAD
Language : English
Pages :245
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Cat Bucyrus 488L and 488-6 OPERATION,PREVENTIVE MAINTENANCE,TROUBLESHOOTING AND SERVICE GUIDE MANUAL – PDF DOWNLOAD
PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 7
OVERVIEW 7
PRE-START INSPECTION 7
STARTING 7
OPERATING 7
STOPPING 8
MAINTENANCE 8
INTRODUCTION 9
CONTROLS AND INDICATORS 11
SERVICE BRAKE PEDAL 11
FIRE SUPPRESSION ACTUATORS 12
SPEED-SWITCH (ACCELERATOR) FOOT PEDAL 12
LIGHT SWITCH LEVER 12
MASTER SWITCH LEVER 12
PUMP START SWITCH 13
AUTOMATIC PARK BRAKE RELEASE SWITCH 13
CIRCUIT BREAKER RESET LEVER 14
TAPE SWITCH (PANIC STRIP) 15
EMERGENCY DISCONNECT LEVER 15
WARNING GONG 15
BUC 2000 DASHBOARD DISPLAY (OPTIONAL) 16
GAUGE PANEL (OPTIONAL) 16
DIF-LOK (OPTIONAL) 17
GENERAL HYDRAULIC CONTROL SYSTEM INFORMATION 17
“STEERING” CONTROL LEVER 18
“LEFT-HAND STEERING” CONTROL LEVER (OPTIONAL) 18
“BUCKET” CONTROL LEVER 19
“EJECTOR” CONTROL LEVER 19
“WINCH” CONTROL LEVER (OPTIONAL) 20
“2-SPEEDWINCH” CONTROL 20
“BATTERY CHANGER” CONTROL LEVER 20
HYDRAULIC PTO ACTUATOR 20
BRAKE RELEASE HAND PUMP 20
HAZARD ZONE 21
STARTING PROCEDURE 23
TOWING A DISABLED MACHINE 27
SHUTDOWN PROCEDURE 29
BATTERY CHANGE PROCEDURE (VERTICAL LIFT) 31
BATTERY CHANGE PROCEDURE (GROUND LEVEL) 37
GENERAL MAINTENANCE INSTRUCTIONS 45
CRITICAL TORQUE VALUES 47
LUBRICANTS FLUIDS AND CAPACITIES 47
MAINTENANCE CHECK LIST 49
PERIODIC MAINTENANCE PROCEDURES 51
EVERY SHIFT 51
ONCE PERWEEK 52
ONCE PER MONTH 60
EVERY THREE MONTHS 62
LUBRICANT SPECIFICATIONS 65
APPROVED SUPPLIERS 65
LUBRICATION CHART 67
TROUBLESHOOTING PROCEDURES 69
HYDRAULIC SYSTEM (GENERAL) 70
BRAKES (SERVICE)WET DISC 71
BRAKES (AUTOMATICWET DISC) 72
CYLINDERS 72
PUMPS 73
RELIEF VALVES 75
MAJOR MAINTENANCE PROCEDURES 77
CONTACTOR TIP REPLACEMENT 77
DRIVE MOTOR/GEARBOX (SPEED REDUCER) REMOVAL AND REPLACEMENT 78
TIRE/WHEEL INSTALLATION PROCEDURE 81
TIRE/WHEEL STRESSES 81
WHEEL MOUNTING ARRANGEMENTS 81
PROBLEM AREAS 81
WHEEL MOUNTING TIPS 82
RECOMMENDEDWHEEL MOUNTING PROCEDURES: 83
PRECAUTIONS: 83
2.Cat Bucyrus Kessler Axle Service Manual
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 7
OVERVIEW 7
MAINTENANCE 7
CHAPTER 1 – INTRODUCTION 8
SECTION I GENERAL 8
SECTION II DEFINITIONS 9
SECTION III DESCRIPTION AND CONSTRUCTION 9
SECTION IV PRINCIPLES OF OPERATION 13
CHAPTER 2 – INSTALLATION, USE, AND MAINTENANCE 16
SECTION I PREPARATION FOR USE 16
SECTION II ROUTINE MAINTENANCE 20
CHAPTER 3 – FIELD SERVICING AND REPAIR 25
SECTION I TROUBLESHOOTING 25
SECTION II REPAIRING BATTERIES 26
CHAPTER 4 – HEALTH AND SAFETY 35
SECTION I BATTERY HAZARDS 35
SECTION II SAFETY PROCEDURES 35
CHAPTER 5 – STORAGE AND SHIPMEMT 39
PREFACE 2
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 6
OVERVIEW 6
MAINTENANCE 6
INTRODUCTION 7
BUCYRUS 2000: INNOVATIVE SPEED CONTROL BY BUCYRUS AMERICA, INC 7
GENERAL SPECIFICATIONS 12
FAIL-SAFE OPERATION WILL INCLUDE THE FOLLOWING: 12
DESCRIPTION OF FEATURES 13
BUCYRUS 2000 MOTOR CONTROLLER CONSIST OF: 13
BUCYRUS 2000 MOTOR IGBT PANEL (POWER CONNECTIONS) 13
MICROPROCESSOR BASED LOGIC CARD (CONTROL INPUTS) 13
CONFIGURATION JUMPER TABLE 15
OPTIONAL DASHBOARD DISPLAY FEATURES (SEE FIGURE 9) 15
FAULT MESSAGE CHART 16
OPTIONAL HAND HELD DIAGNOSTICS/CALIBRATOR UNIT 18
PERSONALITY ADJUSTMENT PROCEDURE 19
TRACTION PERSONALITIES (CONTROLLER ADJUSTMENTS) 19
TRACTION STATUS DISPLAY 21
TRACTION TEST DISPLAY 23
TRACTION BDI DISPLAY 24
ERROR CODE LEGEND (STATUS DISPLAY) 25
TROUBLESHOOTING 26
IGBTMEASUREMENTS 27
INDIVIDUAL IGBT MEASUREMENTS 28
DIODEMEASUREMENTS 29
DIODEMEASUREMENTS 30
PANEL MEASUREMENTS 31
DRIVER MEASUREMENTS 32
IGBT DUAL MOTOR PANEL, FIGURE 16 34
IGBT SINGLEMOTOR PANEL,FIGURE 17 35
IGBT HEAT SINK ASSEMBLY, FIGURE 18 36
SINGLE MOTOR PANEL HARNESS ASSEMBLY, FIGURE 19 37
DUAL MOTOR PANEL HARNESS ASSEMBLY, FIGURE 20 38
DASHBOARD DISPLAY, FIGURE 21 39
DUAL “Y” HARNESS, FIGURE 22 40
HARNESS FOR DASHBOARD DISPLAY, FIGURE 23 41
CALIBRATOR UNIT, FIGURE 24 42
BUCYRUS 2000 PUMPMOTOR SHUNT, FIGURE 25 42
BUCYRUS 2000 PANELWIRING HARNESS, FIGURE 26 43
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