Cat BUCYRUS 495B ELECTRIC MINING SHOVEL OPERATOR’S MANUAL BI616753 – PDF DOWNLOAD

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Cat BUCYRUS 495B ELECTRIC MINING SHOVEL OPERATOR’S MANUAL BI616753 – PDF DOWNLOAD

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Cat BUCYRUS 495B ELECTRIC MINING SHOVEL OPERATOR’S MANUAL BI616753 – PDF DOWNLOAD

Language : English
Pages : 43
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Cat BUCYRUS 495B ELECTRIC MINING SHOVEL OPERATOR’S MANUAL BI616753 – PDF DOWNLOAD

COVER PAGE............................................................... 1
FOREWORD................................................................. 2
SAFETY DECALS............................................................ 3
TABLE OF CONTENTS........................................................ 6
SAFETY PRECAUTIONS AND PRESTART CHECKS................................... 8
	SAFETY............................................................... 8
		GENERAL.......................................................... 8
		SPECIFIC SAFETY RULES............................................ 8
		OPERATION NEAR ELECTRICAL DISTRIBUTION AND TRANSMISSION LINES.... 8
	PRESTART CHECKS...................................................... 9
		GROUND LEVEL WALK-AROUND INSPECTION.............................. 9
		ON-BOARD INSPECTION..............................................10
	LUBRICATION CHARTS...................................................11
CONTROLS - FUNCTION AND LOCATION.........................................15
	INTRODUCTION.........................................................15
	PRIMARY OPERATING CONTROLS...........................................15
		HOIST/SWING/PROPEL MASTER SWITCH (LEVER).........................15
		SIGNAL HORN LEVER................................................17
		CROWD/HORN/DIPPER TRIP MASTER SWITCH (LEVER).....................17
		DIPPER TRIP LEVER................................................17
		HOIST BRAKE SWITCH...............................................17
		CROWD BRAKE SWITCH...............................................18
		SWING BRAKE SWITCH...............................................18
		PROPEL BRAKE SWITCH..............................................18
		PROPEL STEERING SWITCH...........................................18
		AIR PRESSURE GUAGE...............................................18
		CONTROL RESET PUSHBUTTON.........................................18
		PROPEL TRANSFER SWITCH...........................................18
		CONTROL STOP PUSHBUTTON..........................................19
		MACHINE STOP/EMERGENCY STOP PUSHBUTTON...........................19
		MAIN POWER OFF PUSHBUTTON........................................19
		PANELVIEW MONITOR................................................19
		WINDSHIELD WIPER SWITCHES........................................20
		WINDSHIELD WASHER SWITCH.........................................20
		CABLE REEL ON/OFF SWITCH (OPTIONAL)..............................20
		OPERATOR'S SEAT..................................................20
		AIR CONDITIONER SWITCHES.........................................20
		CAB LIGHT SWITCH AND ELECTRICAL OUTLET...........................20
		UPPER WINDSHIELD WIPER...........................................20
		LOWER WINDSHIELD WIPER...........................................20
		WINDSHIELD WASHER SPRAY NOZZLES..................................21
		CIGAR LIGHTER....................................................21
		OILER'S SEAT.....................................................21
		FIRE EXTINGUISHER................................................21
	SECONDARY OPERATING CONTROLS.........................................21
		PLC CABINET......................................................21
			CONTROL STOP PUSHBUTTON......................................21
			EMERGENCY STOP/POWER OFF PUSHBUTTON..........................22
		AC CONTROL CABINET...............................................22
		REMOTE START CONSOLE.............................................22
			EMERGENCYY STOP/POWER OFF PUSHBUTTON.........................22
			AIR COMPRESSOR RUN SWITCH....................................23
			MACHINE STOP PUSHBUTTON......................................23
			SYSTEM RUN PUSHBUTTON........................................23
			UNINTERRUPTABLE POWER SUPPLY OFF PUSHBUTTON..................23
			UNINTERRUPTABLE POWER SUPPLY START PUSHBUTTON................24
			INCOMPLETE SEQUENCE LIGHT....................................24
			AUXILARY GROUND FAULT LIGHT..................................24
			PHASE SEQUENCE LIGHT.........................................24
			PLC CABINET TEMPERATURE LIGHT................................24
			DRIVE CABINET TEMPERATURE LIGHT..............................24
			PLC POWER ON LIGHT...........................................24
			SYSTEM READY LIGHT...........................................24
		UPS CONTROL BOX..................................................24
		LIGHT CIRCUIT BREAKERS...........................................24
		LIGHTING TRANSFER SWITCH (OPTIONAL)..............................25
		CABLE REEL START/STOP PUSHBUTTONS................................25
STARTUP, OPERATION, AND SHUTDOWN.........................................26
	START UP.............................................................26
	OPERATION............................................................28
		HOIST MOTION.....................................................28
		CROWD MOTION.....................................................29
		SWING MOTION.....................................................30
		PROPEL MOTION....................................................30
		STEERING.........................................................31
		CABLE REEL OPERATION.............................................32
		POSITIONING MACHINE AT BANK......................................32
			BACK-UP METHOD...............................................32
			DRIVE-BY METHOD..............................................33
		START OF DIG CYCLE...............................................33
		ENGAGING THE BANK................................................36
		PROPER SWING MOTION..............................................38
		MATERIAL EXCAVATED...............................................40
		OPERATING HINTS..................................................40
		DURING OPERATION - CHECKS........................................41
		STOPPING THE MACHINE.............................................42
	SHUTDOWN.............................................................42

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