CAT BUCYRUS 495BII Electric Mining Shovel Operator’s Manual SN 141121 – PDF DOWNLOAD

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CAT BUCYRUS 495BII Electric Mining Shovel Operator’s Manual SN 141121 – PDF DOWNLOAD

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CAT BUCYRUS 495BII Electric Mining Shovel Operator’s Manual SN 141121 – PDF DOWNLOAD

Language : English
Pages :104
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT BUCYRUS 495BII Electric Mining Shovel Operator’s Manual SN 141121 – PDF DOWNLOAD

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation of this machine. It provides the operator with the location and explanation of the controls, instructions for machine operation, and certain maneuvering techniques.
• Throughout this section, and the remainder of the manual, the use of the terms “LEFT, RIGHT, FRONT, and REAR” refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Safe operation of the machine minimizes production delays and costly damage to equipment.
• Carefully study and follow all recommended procedures in this manual. Safety guidelines are intended to prevent accidents from occurring and are provided in the interest of all mine personnel. Overall safety depends upon the use of good judgment and the alertness of the entire mining crew.
• Refer to Section 1 in this manual for specific safety precautions. THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT BUCYRUS 495BII Electric Mining Shovel Operator’s Manual SN 141121 – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY 6
MACHINE PLACARDS 7
SAFETY PRECAUTIONS 8
FIRE PREVENTION 11
OPERATION NEAR ELECTRICAL LINES 12
PRE-START CHECKS 13
WALK-AROUND GROUND LEVEL INSPECTION 13
Daily Inspection Points 14
ON-BOARD INSPECTION 15
On Board Inspection Points 15
MACHINE OVERVIEW 17
LOWER WORKS 18
Truck Frame and Crawlers 18
CRAWLERS 19
Crawler & Truck Frame Section View 20
TRUCK FRAME 20
SWING RACK 21
Swing Rack and Roller Circle 21
ROLLER CIRCLE 21
Roller Circle Assembly 22
PROPEL MACHINERY 23
COLLECTOR RINGS 24
ROTATING DECK 25
495BII Deck Plan 25
REVOLVING FRAME 26
CENTER PINTLE 26
DECK EXTENSIONS 27
Deck Extensions and Ballast Box – Plan View 27
BALLAST BOX 27
MACHINERY HOUSE 27
A-FRAME 28
A- Frame and Front End Support Components 28
495BII Electric Mining Shovel
Operator’s Manual
Manual No 10153
sn: 141121
IMPORTANT NOTE
This document is protected under applicable copyright laws to the extent available Any
unauthorized and unlawful reproduction, distribution or other use shall be subject to liability
© 2001 Bucyrus International, Inc All Rights Reserved
BI616825
Manual No 10153
495BII Electric Mining Shovel
2 Sept 2001
Bucyrus International, Inc
HOIST MACHINERY 29
Hoist Machinery – Plan View 29
SWING MACHINERY 30
Swing Machinery Components 30
CROWD MACHINERY 31
Crowd Machinery Components 31
OPERATOR’S CAB 32
COMPRESSED AIR SYSTEM 33
AUTOMATIC LUBRICATION SYSTEM 33
Lubrication Room 34
FRONT END EQUIPMENT 35
SUSPENSION STRANDS 35
BOOM 36
Boom Assembly 36
RUNNING ROPES 37
Ropes – General Arrangement 37
SADDLE BLOCK 38
DIPPER HANDLE 38
DIPPER 39
Dipper Assembly 39
PADLOCK 40
DIPPER TRIP 40
Dipper Trip – General Arrangement 40
OPERATOR’S CONTROLS 41
Location of the Operating Controls 41
PRIMARY OPERATING CONTROLS 43
Operator’s Control Consoles in the Cab 43
CONTROLS ON THE LEFT CONSOLE 44
LEFT MASTER SWITCH 44
DIPPER TRIP 44
SIGNAL HORN 44
HOIST BRAKE 45
CROWD BRAKE 45
SWING BRAKE 45
PROPEL BRAKE 45
Left Control Console 45
CLIMATE CONTROL PANEL 45
WINDSHIELD WIPER SWITCH 45
WINDSHIELD WASHER SWITCH 45
RADIO 46
CONTROLS ON THE RIGHT CONSOLE 46
RIGHT MASTER SWITCH 46
CONTROL STOP PUSHBUTTON 47
CONTROL RESET PUSHBUTTON 47
Right Control Console 47
BI616825
Sept 2001
495BII Electric Mining Shovel
3 Manual No 10153
Bucyrus International, Inc
DIG/PROPEL TRANSFER SWITCH 48
EMERGENCY STOP PUSHBUTTON 48
MAIN POWER OFF PUSHBUTTON 48
EARTH CONTINUITY LOCKOUT PUSHBUTTON 49
TELEPHONE 49
OPERATOR’S SEAT 50
Operator’s Seat – Front View 50
OPERATOR’S DISPLAY 52
Operator’s Display Panel 52
DISPLAY AREA AND INDICATORS 52
DISPLAY SCREENS 53
Title Screen 53
Main Menu 54
Main Menu – Info 54
Active Alarm 55
New Alarm 55
Alarms Help 56
Rope Reeving/Pintle Tightening 57
Rope Reeving/Pintle Tightening Help 58
Calibration Help 59
Fault Counters/Operating Hours 60
PLC Menu Screen 60
Typical Bearing Temperature Screen 61
Operator’s Screen 61
BRAKE INDICATORS 62
TIME/DATE WINDOW 62
CONTROL STATUS INDICATORS 63
LIMIT SLOWDOWN INDICATORS 63
DIG/PROPEL INDICATOR 63
INFORMATIONAL ICONS 64
DELAYED SHUTDOWN INDICATOR 64
ACTIVE ALARMS INDICATOR 64
AIR PRESSURE 64
AUXILIARY CONTROLS 65
REMOTE START CONSOLE 65
HOUSE LIGHT CIRCUIT BREAKERS 66
LIGHTING TRANSFER SWITCH 67
LUBRICATION CONTROL PANEL 67
BI616825
Manual No 10153
495BII Electric Mining Shovel
4 Sept 2001
Bucyrus International, Inc
FIRE SUPPRESSION SYSTEM 68
ZONE 1 – ELECTRICAL CABINETS 68
ZONE 2 – COLLECTOR RINGS 68
ZONE 3 – LUBE ROOM 69
FIRE CONTROL PANEL 69
MANUAL RELEASE DEVICES 70
AUDIO VISUAL DEVICES 70
FIRE SUPPRESSION SEQUENCE OF EVENTS 70
MACHINE START-UP, OPERATION, AND SHUTDOWN 71
MACHINE START-UP 71
Start-Up Control Locations 71
RESTARTING AFTER AN ELECTRICAL FAULT 73
MACHINE OPERATION 74
MACHINERY MOTIONS 75
HOIST MOTION 75
CROWD MOTION 76
PROPEL MOTION 77
Propel – Straight Forward/Reverse 77
SWING MOTION 78
PROPER SWING MOTION 79
STEERING 80
COUNTER-ROTATION TURNS 82
POSITIONING THE MACHINE 83
BACK-UP METHOD 83
DRIVE-BY METHOD 84
START OF THE DIG CYCLE 85
Force the Dipper Lip into the Bank 85
Variations on Dipper Penetration 86
Dig with the Dipper Beneath the Boom Point 87
ENGAGING THE BANK 87
HOIST FORCE OPPOSES CROWD FORCE 87
ENGAGE THE BANK UNDER THE BOOM POINT 88
SLOPE LIMITATIONS 89
Slope vs Degrees 89
Rollover and Operation Limits 90
EXCAVATED MATERIAL 90
OPERATION CHECKS 91
OPERATING HINTS 92
STOPPING THE MACHINE 93
SHUTDOWN 93
TYPICAL MACHINE SPECIFICATIONS 94
COMPONENT WEIGHTS 96

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