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CAT BUCYRUS 49HR Blast Hole Drill Operator Manual SN 141385 – PDF DOWNLOAD
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CAT BUCYRUS 49HR Blast Hole Drill Operator Manual SN 141385 – PDF DOWNLOAD
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Description
CAT BUCYRUS 49HR Blast Hole Drill Operator Manual SN 141385 – PDF DOWNLOAD
FILE DETAILS:
CAT BUCYRUS 49HR Blast Hole Drill Operator Manual SN 141385 – PDF DOWNLOAD
Language : English
Pages :128
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT BUCYRUS 49HR Blast Hole Drill Operator Manual SN 141385 – PDF DOWNLOAD
GENERAL INFORMATION
- This manual is designed to assist the owner in the operation and maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner. When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
- THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE.
- Order parts in the exact quantity needed. RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments.
- Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative. Periodic additions or revisions may be made to this manual. Should you require additional information or factory service assistance contact your regional service
Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin, USA 53172-0500 Telephone
(414)-768-4000
It is Bucyrus International’s policy to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time.
- This will be without incurred obligations to install such changes on machines sold previously. Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT BUCYRUS 49HR Blast Hole Drill Operator Manual SN 141385 – PDF DOWNLOAD
GENERAL INFORMATION
SAFETY
SAFETY PRECAUTIONS
FIRE PREVENTION CONSIDERATIONS
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERA WARNING SIGNS AND DECALS
Stored Energy Signs
MACHINE OVERVIEW
PROPEL MACHINERY
MAIN FRAME AND DECKS
MACHINERY HOUSE
MAIN AIR SYSTEMS
Air Compressor
HYDRAULIC SYSTEM
OPERATOR’S CAB
MAST
Mast/Machinery
ROTARY GEARCASE
PULLDOWN GEARCASE
DRILL TOOL STRING ASSEMBLY
BREAKOUT WRENCH
CABLE REEL
OPERATION NEAR ELECTRICAL TRANSMISSION LINES
CONTROLS – LOCATION AND FUNCTION
OPERATOR’S CONTROL CONSOLES
OPERATOR’S CONTROL CONSOLE – OVERVIEW
LEFT CONTROL CONSOLE
LEFT CONTROL CONSOLE – OVERVIEW
PROGRAMMED DRILL CONTROL PUSHBUTTON — OPTIO OPERATING MODE SELECTOR SWITCH
PULLDOWN / HOIST SPEED RANGE SELECTOR SWITCH HOIST BRAKE SWITCH
MAIN AIR VALVE SWITCH
DEPTH INDICATOR RESET PUSH-BUTTON
EMERGENCY STOP PUSH-BUTTON
BIT VIEW HATCH SWITCH
LEFT JOYSTICK (DUAL FUNCTION) – PROPEL TRACK / WI
SAFETY
SAFETY PRECAUTIONS
FIRE PREVENTION CONSIDERATIONS
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERA WARNING SIGNS AND DECALS
Stored Energy Signs
MACHINE OVERVIEW
PROPEL MACHINERY
MAIN FRAME AND DECKS
MACHINERY HOUSE
MAIN AIR SYSTEMS
Air Compressor
HYDRAULIC SYSTEM
OPERATOR’S CAB
MAST
Mast/Machinery
ROTARY GEARCASE
PULLDOWN GEARCASE
DRILL TOOL STRING ASSEMBLY
BREAKOUT WRENCH
CABLE REEL
OPERATION NEAR ELECTRICAL TRANSMISSION LINES
CONTROLS – LOCATION AND FUNCTION
OPERATOR’S CONTROL CONSOLES
OPERATOR’S CONTROL CONSOLE – OVERVIEW
LEFT CONTROL CONSOLE
LEFT CONTROL CONSOLE – OVERVIEW
PROGRAMMED DRILL CONTROL PUSHBUTTON — OPTIO OPERATING MODE SELECTOR SWITCH
PULLDOWN / HOIST SPEED RANGE SELECTOR SWITCH HOIST BRAKE SWITCH
MAIN AIR VALVE SWITCH
DEPTH INDICATOR RESET PUSH-BUTTON
EMERGENCY STOP PUSH-BUTTON
BIT VIEW HATCH SWITCH
LEFT JOYSTICK (DUAL FUNCTION) – PROPEL TRACK / WI
February 2012 1 – 1
Bucyrus International, Inc
49HR Blast Hole Drill
ROTARY DRIVE SPEED SELECTOR SWITCH
HOIST/PULLDOWN RHEOSTAT
DUST CONTROL OPTION
DRY ON/OFF SWITCH — OPTION
WATER INJECTION ON/OFF SWITCH (OPTIONAL)
DUST CURTAIN SWITCH — OPTION
WATER INJECTION FLOW CONTROL (OPTIONAL)
UNDER DECK SPRAYERS — OPTION
RIGHT CONTROL CONSOLE
RIGHT CONTROL CONSOLE – OVERVIEW
PIPE POSITIONER SWITCH
RIGHT JOYSTICK (TRIPLE FUNCTION) – PROPEL TRACK / PIPE R ROTARY SPEED POTENTIOMETER
DUST SEAL SLIDER SWITCH
PROPEL SPEED RANGE SELECTOR SWITCH
HORN PUSH-BUTTON
TOOL WRENCH SWITCH
BREAKOUT WRENCH SWITCH
PIPE RACK SELECTOR SWITCH
BIT CAROUSEL SWITCH
LEVELING JACK CONTROL SWITCHES
AUTO LEVEL SWITCH
AUXILIARY CONTROL CONSOLE
AUXILIARY CONTROL CONSOLE
EXTERIOR LIGHTS
TRAIL CABLE TRIP PUSH-BUTTON
FLOOR DEFROST SWITCH
HEATER / VENT / AIR CONDITIONER CONTROLS
BOARDING STAIRS SWITCH
RADIO / CASSETTE PLAYER
OPERATOR’S DISPLAY
OPERATOR’S DISPLAY MONITOR
DISPLAY AREA & INDICATORS
DISPLAY SCREENS
TITLE SCREEN
LEVELING SCREEN
STATUS SCREEN
ACTIVE ALARM
STATUS SCREEN with Pop-up Ribbon
ALARM HISTORY
HELP NAVIGATION
PLC DIAGNOSTICS
CALIBRATION and LIMITS
OPERATING HOURS
FIELD TESTS
MACHINERY HOUSE CONTROLS
LIGHTING LOAD CENTER
LIGHTING LOAD CENTER
CONTROLS LOCATED ON LOW VOLTAGE START CABINET
CONTROLS LOCATED ON LOW VOLTAGE CABINET
49HR Blast Hole Drill
HOIST/PULLDOWN RHEOSTAT
DUST CONTROL OPTION
DRY ON/OFF SWITCH — OPTION
WATER INJECTION ON/OFF SWITCH (OPTIONAL)
DUST CURTAIN SWITCH — OPTION
WATER INJECTION FLOW CONTROL (OPTIONAL)
UNDER DECK SPRAYERS — OPTION
RIGHT CONTROL CONSOLE
RIGHT CONTROL CONSOLE – OVERVIEW
PIPE POSITIONER SWITCH
RIGHT JOYSTICK (TRIPLE FUNCTION) – PROPEL TRACK / PIPE R ROTARY SPEED POTENTIOMETER
DUST SEAL SLIDER SWITCH
PROPEL SPEED RANGE SELECTOR SWITCH
HORN PUSH-BUTTON
TOOL WRENCH SWITCH
BREAKOUT WRENCH SWITCH
PIPE RACK SELECTOR SWITCH
BIT CAROUSEL SWITCH
LEVELING JACK CONTROL SWITCHES
AUTO LEVEL SWITCH
AUXILIARY CONTROL CONSOLE
AUXILIARY CONTROL CONSOLE
EXTERIOR LIGHTS
TRAIL CABLE TRIP PUSH-BUTTON
FLOOR DEFROST SWITCH
HEATER / VENT / AIR CONDITIONER CONTROLS
BOARDING STAIRS SWITCH
RADIO / CASSETTE PLAYER
OPERATOR’S DISPLAY
OPERATOR’S DISPLAY MONITOR
DISPLAY AREA & INDICATORS
DISPLAY SCREENS
TITLE SCREEN
LEVELING SCREEN
STATUS SCREEN
ACTIVE ALARM
STATUS SCREEN with Pop-up Ribbon
ALARM HISTORY
HELP NAVIGATION
PLC DIAGNOSTICS
CALIBRATION and LIMITS
OPERATING HOURS
FIELD TESTS
MACHINERY HOUSE CONTROLS
LIGHTING LOAD CENTER
LIGHTING LOAD CENTER
CONTROLS LOCATED ON LOW VOLTAGE START CABINET
CONTROLS LOCATED ON LOW VOLTAGE CABINET
49HR Blast Hole Drill
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER
TYPICAL PROGRAMMABLE CONTROL CABINET
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABIN TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL C MISCELLANEOUS CONTROLS
PORTABLE REMOTE PROPEL STATION (OPTIONAL)
PORTABLE REMOTE PROPEL STATION
PRESTART CHECKS
EXTERNAL INSPECTION
ONBOARD INSPECTION
PRESTART LUBRICATION
START-UP
MACHINE START UP
MACHINERY CHECK
BREAK-IN OF NEW COMPONENTS
ROTARY DRIVE UNIT BREAK-IN
HOIST/PULLDOWN GEARCASE BREAK-IN
ELECTRIC MOTOR BREAK-IN
OPERATION
PROPELLING
DEFINITIONS
PROPEL PROCEDURE
STRAIGHT PROPEL – FORWARD OR REVERSE
GRADUAL RIGHT HAND TURN
GRADUAL LEFT HAND TURN
COUNTER-ROTATION LEFT HAND TURN
ENSURE GRADUAL TURNS ARE MADE – 15° INCREMENTS
TOWING PROCEDURE
TOWING PROCEDURE
CABLE REEL OPERATION
LEVELING
MAST RAISING AND LOWERING
MAST RAISING
MAST STATUS SCREEN
MAST LOWERING
PULLDOWN MACHINERY OPERATION
AUXILIARY WINCH OPERATION
PIPE RACK OPERATION
PIPE RACK OPERATION
TOOL HANDLING
PIPE LOADING AND UNLOADING
DRILL TOOL STRING ASSEMBLY
TOOL STRING
STABILIZER INSTALLATION
BREAKOUT WRENCH OPERATION
DRILL TOOL STRING DISASSEMBLY
ADDING ADDITIONAL DRILL PIPE
REMOVAL OF MULTIPLE SECTION DRILL PIPE
TYPICAL PROGRAMMABLE CONTROL CABINET
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABIN TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL C MISCELLANEOUS CONTROLS
PORTABLE REMOTE PROPEL STATION (OPTIONAL)
PORTABLE REMOTE PROPEL STATION
PRESTART CHECKS
EXTERNAL INSPECTION
ONBOARD INSPECTION
PRESTART LUBRICATION
START-UP
MACHINE START UP
MACHINERY CHECK
BREAK-IN OF NEW COMPONENTS
ROTARY DRIVE UNIT BREAK-IN
HOIST/PULLDOWN GEARCASE BREAK-IN
ELECTRIC MOTOR BREAK-IN
OPERATION
PROPELLING
DEFINITIONS
PROPEL PROCEDURE
STRAIGHT PROPEL – FORWARD OR REVERSE
GRADUAL RIGHT HAND TURN
GRADUAL LEFT HAND TURN
COUNTER-ROTATION LEFT HAND TURN
ENSURE GRADUAL TURNS ARE MADE – 15° INCREMENTS
TOWING PROCEDURE
TOWING PROCEDURE
CABLE REEL OPERATION
LEVELING
MAST RAISING AND LOWERING
MAST RAISING
MAST STATUS SCREEN
MAST LOWERING
PULLDOWN MACHINERY OPERATION
AUXILIARY WINCH OPERATION
PIPE RACK OPERATION
PIPE RACK OPERATION
TOOL HANDLING
PIPE LOADING AND UNLOADING
DRILL TOOL STRING ASSEMBLY
TOOL STRING
STABILIZER INSTALLATION
BREAKOUT WRENCH OPERATION
DRILL TOOL STRING DISASSEMBLY
ADDING ADDITIONAL DRILL PIPE
REMOVAL OF MULTIPLE SECTION DRILL PIPE
February 2012 1 – 3
Bucyrus International, Inc
49HR Blast Hole Drill
ANGLE DRILLING
ANGLE DRILLING EQUIPMENT
PIPE POSITIONER
JIB CRANE
DUST SUPPRESSION SYSTEM OPERATION
WATER INJECTION SYSTEM
DRILLING
VERTICAL DRILLING
STARTING THE HOLE (COLLARING)
NORMAL DRILLING
ENDING THE HOLE
ENDING THE HOLE (MULTIPLE PIPE SECTIONS)
DRILLING DIFFICULT FORMATIONS
UNCONSOLIDATED MATERIALS
WET OR STICKY FORMATIONS
ANGLE DRILLING
PROGRAMMED DRILL CONTROL DRILLING
PREPARING TO MOVE
MACHINE SHUTDOWN
SHUT DOWN PROCEDURE
SHORT TERM STORAGE
LONG TERM STORAGE
ATTENDED LONG TERM STORAGE
UNATTENDED LONG TERM STORAGE
TOOL RECOVERY
DRILL STABILITY CHART
Drill Stability Chart – Special Propel Conditions
Drill Stability Chart – Special Propel Conditions
TYPICAL MACHINE SPECIFICATIONS
GENERAL ESTIMATED COMPONENT WEIGHTS
ANGLE DRILLING EQUIPMENT
PIPE POSITIONER
JIB CRANE
DUST SUPPRESSION SYSTEM OPERATION
WATER INJECTION SYSTEM
DRILLING
VERTICAL DRILLING
STARTING THE HOLE (COLLARING)
NORMAL DRILLING
ENDING THE HOLE
ENDING THE HOLE (MULTIPLE PIPE SECTIONS)
DRILLING DIFFICULT FORMATIONS
UNCONSOLIDATED MATERIALS
WET OR STICKY FORMATIONS
ANGLE DRILLING
PROGRAMMED DRILL CONTROL DRILLING
PREPARING TO MOVE
MACHINE SHUTDOWN
SHUT DOWN PROCEDURE
SHORT TERM STORAGE
LONG TERM STORAGE
ATTENDED LONG TERM STORAGE
UNATTENDED LONG TERM STORAGE
TOOL RECOVERY
DRILL STABILITY CHART
Drill Stability Chart – Special Propel Conditions
Drill Stability Chart – Special Propel Conditions
TYPICAL MACHINE SPECIFICATIONS
GENERAL ESTIMATED COMPONENT WEIGHTS
Need help? Contact: [email protected]
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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