CAT Bucyrus 59HR BLAST HOLE DRILL OPERATOR’S MANUAL SN 141341 – PDF DOWNLOAD

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CAT Bucyrus 59HR BLAST HOLE DRILL OPERATOR’S MANUAL SN 141341 – PDF DOWNLOAD

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CAT Bucyrus 59HR BLAST HOLE DRILL OPERATOR’S MANUAL SN 141341 – PDF DOWNLOAD

Language : English
Pages :122
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT Bucyrus 59HR BLAST HOLE DRILL OPERATOR’S MANUAL SN 141341 – PDF DOWNLOAD

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner. When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
• Safe operation of the machine minimizes production delays and costly damage to equipment. Carefully study and follow all recommended procedures in this manual. Safety guidelines are intended to prevent accidents from occurring and are provided in the interest of all mine personnel. Overall safety depends upon the use of good judgement and the alertness of the entire mining crew.
• Throughout this manual, the use of the terms “LEFT, RIGHT, FRONT, and REAR” refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts.
• A separate, detailed parts book has been supplied for this purpose. Periodic additions or revisions may be made to this manual. Should you require additional information or factory service assistance contact your regional service representative or:
• Bucyrus International, Inc.
  1100 Milwaukee Avenue
  P.O. Box 500
  South Milwaukee, Wisconsin, USA 53172-0500
  Telephone (414)-768-4000
• It is the policy of Bucyrus International, Inc. to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time. This will be without incurred obligations to install such changes on machines sold previously. Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus 59HR BLAST HOLE DRILL OPERATOR’S MANUAL SN 141341 – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS 7
FIRE PREVENTION CONSIDERATIONS 10
STANDARD CRANE HAND SIGNALS 11
WARNING SIGNS AND DECALS 14
Stored Energy Signs 15
OPERATION NEAR ELECTRICAL TRANSMISSION LINES 16
MACHINE OVERVIEW 17
CONTROLS – LOCATION AND FUNCTION 18
OPERATOR’S CONTROL CONSOLE 19
Operator’s Control Console – Overall View 19
MAIN CONTROL PANEL 20
Main Control Panel 20
HOIST/PULLDOWN RHEOSTAT 21
ROTARY RHEOSTAT 21
DRILL/PROPEL CONTROLS ON AND OFF PUSHBUTTON 21
HOIST/PULLDOWN SPEED SELECTOR SWITCH 22
ROTARY SPEED SELECTOR SWITCH 22
HOIST BRAKE SWITCH 23
PIPE RACK SELECTOR SWITCH 23
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 23
WINCH/MAST SELECTOR SWITCH 24
MAST/WINCH JOYSTICK (RIGHT CRAWLER PROPEL) 24
TOOL WRENCH SWITCH 25
DUST CURTAIN SWITCH 25
BIT VIEW HATCH SWITCH 25
59HR Blast Hole Drill
Operator’s Manual
Manual No 10681
Lot 15; sn: 141341
IMPORTANT NOTE
This document is protected under applicable copyright laws to the extent available Any
unauthorized and unlawful reproduction, distribution or other use shall be subject to liability
© 2008 Bucyrus International, Inc All Rights Reserved
BI624058
Bucyrus International, Inc
59HR ELECTRIC BLAST HOLE DRILL
Manual No 10681 2 Sept 2008
PROPEL CONTROL PANEL 26
Propel Control Panel 26
EMERGENCY STOP PUSHBUTTON 26
PROPEL SPEED SELECTOR SWITCH 26
COMPRESSOR STOP PUSHBUTTON 27
COMPRESSOR VENT/DRILL SWITCH 27
HEATER/VENT/AIR CONDITIONER CONTROLS 27
OPERATING MODE SELECTOR SWITCH 27
PROPEL JOYSTICKS 27
SELECTOR SWITCH PANEL 28
Selector Switch Panel 28
BREAKOUT WRENCH SWITCH 29
PIPE POSITIONER SWITCH 29
DUST SEAL SWITCH 29
A-FRAME LOCK SWITCH 29
MAST BRACE LOCK SWITCH 29
MAST LOCK SWITCH 30
BOARDING STAIRS SWITCH 30
PEDESTAL HEATER SWITCH 30
FIRE SUPPRESSION SYSTEM INDICATORS 30
RADIO 30
LEVELING CONTROL PANEL 31
Leveling Control Panel 31
MANUAL LEVELING JOYSTICKS 32
AUTOMATIC LEVELING SWITCH 32
WATER INJECTION ON/OFF SWITCH 32
WATER INJECTION FLOW CONTROL 32
HORN PUSHBUTTON 33
DEPTH INDICATOR RESET PUSHBUTTON 33
PROGRAMMED DRILL CONTROL SWITCH 33
EMERGENCY STOP PUSHBUTTON 33
OPERATOR’S DISPLAY TERMINAL 34
Operator’s Display Panel 34
MACHINERY HOUSE CONTROLS 35
LIGHTING LOAD CENTER 35
CONTROLS ON THE LOW VOLTAGE START CABINET 35
CONTROLS ON THE LOW VOLTAGE CABINET 36
Low Voltage Cabinet (Typical) 36
CONTROL ON THE PROGRAMMABLE CONTROLLER CABINET 36
Programmable Control Cabinet 36
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 37
Hoist Pulldown and Rotary Drive Cabinets 37
CONTROLS ON OR NEAR THE AIR COMPRESSOR 38
Air Compressor Mounted Controls 38
MISCELLANEOUS CONTROLS 39
Portable Remote Propel Station (Optional) 39
Hydraulic Reservoir Remote Fill Control Panel 39
Lube Control Panel 40
BI624058
Bucyrus International, Inc
59HR ELECTRIC BLAST HOLE DRILL
Sept 2008 3 Manual No 10681
MACHINE START-UP 41
MACHINERY CHECK 42
BREAK-IN OF NEW COMPONENTS 42
ROTARY DRIVE UNIT BREAK-IN 42
HOIST/PULLDOWN GEARCASE BREAK-IN 42
ELECTRIC MOTOR BREAK-IN 42
PRESTART CHECKS 43
EXTERNAL INSPECTION 43
Daily Inspection Items 44
ONBOARD INSPECTION 46
Onboard Inspection Items 46
PRESTART LUBRICATION 48
MAINTENANCE DURING OPERATION 49
PRECAUTIONS BEFORE AND DURING MAINTENANCE WORK 50
MACHINE OPERATION 51
PROPELLING 51
PROPEL PROCEDURE 52
Operator Controls – Propel 53
Propel – Forward or Reverse 54
Propel – Gradual Right Hand Turn 54
Propel – Gradual Left Hand Turn 55
Propel – Counter-Rotation Left Hand Turn 55
Gradual Turns – 15° Increments 56
TOWING PROCEDURE 57
CABLE REEL OPERATION 58
LEVELING 59
Machine Orientation 59
Controls for Leveling the Machine 61
MAST RAISING AND LOWERING 61
MAST RAISING 61
Controls for Raising or Lowering the Mast 62
MAST LOWERING 63
Controls for Angle Drilling 64
PULLDOWN MACHINERY OPERATION 65
Controls for Hoist / Pulldown 65
AUXILIARY WINCH OPERATION 66
Controls for Operating the Winch 66
PIPE RACK OPERATION 67
Controls for Operating the Pipe Racks 68
TOOL HANDLING 71
PIPE LOADING AND UNLOADING 71
DRILL TOOL STRING ASSEMBLY 73
Stabilizer Installation 74
Controls for Drill Pipe Installation 74
Installing Drill Pipe 75
Stabilizer Installation 77
Bit Installation 78
BI624058
Bucyrus International, Inc
59HR ELECTRIC BLAST HOLE DRILL
Manual No 10681 4 Sept 2008
BREAKOUT WRENCH OPERATION 79
DRILL TOOL STRING DISASSEMBLY 80
ADDING ADDITIONAL DRILL PIPE 82
REMOVAL OF MULTIPLE SECTION DRILL PIPE 83
ANGLE DRILLING 84
Jib Crane 85
DUST SUPPRESSION SYSTEM OPERATION 85
VERTICAL DRILLING 86
Controls for Normal Drilling 87
STARTING THE HOLE (COLLARING) 87
NORMAL DRILLING 88
ENDING THE HOLE 90
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 91
DRILLING DIFFICULT FORMATIONS 91
UNCONSOLIDATED MATERIALS 92
WET OR STICKY FORMATIONS 94
ANGLE DRILLING 95
PROGRAMMED DRILL CONTROL DRILLING 96
Controls for Programmed Drill Control 96
PREPARING TO MOVE 97
MACHINE SHUTDOWN 99
SHUTDOWN PROCEDURE 99
SHORT TERM STORAGE 100
LONG TERM STORAGE 101
ATTENDED LONG TERM STORAGE 102
UNATTENDED LONG TERM STORAGE 102
TOOL RECOVERY 103
PIPE SIZE LIMITATIONS 105
Drill Stability Chart 106
MACHINE SPECIFICATIONS 108
Machine Dimensions 109
COMPONENT SYSTEMS 112
COMPONENT WEIGHTS 113

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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