CAT Bucyrus Continuous Miner 25M3 Operation Manual BI000979 – PDF DOWNLOAD
$26.95
CAT Bucyrus Continuous Miner 25M3 Operation Manual BI000979 – PDF DOWNLOAD
Description
CAT Bucyrus Continuous Miner 25M3 Operation Manual BI000979 – PDF DOWNLOAD
FILE DETAILS:
CAT Bucyrus Continuous Miner 25M3 Operation Manual BI000979 – PDF DOWNLOAD
Language : English
Pages : 437
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT Bucyrus Continuous Miner 25M3 Operation Manual BI000979 – PDF DOWNLOAD
Bucyrus Model 25M3 Continuous Miner
Serial No.: N/A
and is only permitted to be used for equipment of this type.
■ operate the machine
■ are in charge of transport
■ perform assembly/disassembly work
■ find/fix faults
■ perform daily routine work at the face or in the entry
■ perform maintenance work
■ perform repair work
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT Bucyrus Continuous Miner 25M3 Operation Manual BI000979 – PDF DOWNLOAD
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 31
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Long-term storage of spare components 3 4
Transport 3 5
Before transport 3 8
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the Continuous Miner 5 3
Who is allowed to operate the Continuous Miner 5 3
When can operation be started? 5 3
Machine description 5 4
Controls and indicators 5 4
Red zone 5 25
Safety precautions for underground operation 5 30
Tramming safety rules 5 30
Starting procedure 5 31
Shutdown procedure 5 33
Tramming the miner 5 34
Cutter head operation 5 36
Conveyor operation 5 37
Area and headlight operation 5 38
Fire suppression in radio remote operation 5 39
Shear up/down in radio remote operation 5 40
Gathering head raise/float in radio remote operation 5 40
Stabilizer cylinder raise/lower in radio remote operation 5 40
Breaker on/off in radio remote operation 5 42
Typical cutting sequence 5 43
Mining operations 5 45
Mechanical assemblies 5 50
Hydraulic system 5 56
Water system 5 90
Electrical system 5 101
Instructions on the maintenance 5 142
Important notes 5 142
Before maintenance 5 142
Lubricants, fluids and capacities 5 144
Specific lubrication and maintenance instructions 5 148
Every shift 5 148
Every third shift (daily) 5 150
Weekly 5 156
Monthly 5 159
Every three months 5 166
Every six months 5 170
Instructions on the adjustment procedures 5 173
Pilot/auxiliary pump circuit relief 5 175
Main control valve 5 177
Tram track 5 180
Tail shim 5 185
Chain tension 5 188
Mechanical 5 188
Grease take-up 5 190
Hydraulic 5 192
Cutter motor feedback 5 193
Replacement of wear parts 5 196
Cutter head (boom) assembly 5 196
Boom pivot pin 5 200
Shear cylinder 5 205
Center cutter drum 5 210
End cutter drum 5 214
Drum drive motor 5 218
Drum drive torque limiting clutch 5 224
Drum drive gear case 5 229
Gathering head assembly 5 234
Gathering head drive motor 5 239
Gathering head gear case 5 244
Gathering head foot shaft 5 250
Gathering head lift cylinder 5 253
CLA 5 256
CLA tip replacement 5 259
Tram motor 5 260
Tram primary planetary gear 5 265
Tram secondary planetary gear 5 268
Tram case 5 273
Tram reach gear set 5 278
Tram sprocket 5 286
Tram track front idler 5 293
Front idler take-up cylinder 5 297
Hydraulic pump 5 299
Hydraulic pump motor 5 302
Fan motor removal/installation 5 305
Stabilizer cylinder 5 308
Swivel pin assembly 5 310
Tail roller 5 312
Chain replacement 5 314
Duo-cone seals 5 315
Bearings 5 321
Bevel gears 5 327
Gears and gear failures 5 328
Special fasteners 5 330
Superbolts 5 332
Troubleshooting procedures 5 336
Typical hydraulic problems 5 337
Contaminants in hydraulic systems 5 338
Specific hydraulic circuits 5 339
Multi-function failure 5 339
Oil tank fill 5 340
Cutter head raise 5 340
Cutter head lower 5 340
Gathering head raise 5 341
Gathering head float 5 341
Conveyor raise 5 342
Conveyor lower 5 342
Conveyor swing 5 342
Stabilizer up 5 342
Stabilizer down 5 342
General safety procedures for shutdown 5 343
Excessive noise 5 344
Excessive heat 5 345
Incorrect flow 5 346
Incorrect pressure 5 347
Faulty operation 5 348
Restarting checklist 5 349
Water system 5 350
Electrical system 5 352
Bearings 5 356
6 Technical data
Technical data 6 3
Tightening torques 6 5
Permissible data 6 7
Lubrication fluids and greases 6 7
7 For your information
For your information 7 3
Our service 7 3
Service address
Customer Support: [email protected]
PLEASE NOTE:
- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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S.M
