CAT BUCYRUS DBT CH818 Operation, Maintenance, Troubleshooting & Service Guide Manual BI620963 –  PDF DOWNLOAD

Description

CAT BUCYRUS DBT CH818 Operation, Maintenance, Troubleshooting & Service Guide Manual BI620963 – PDF DOWNLOAD

FILE DETAILS:

CAT BUCYRUS DBT CH818 Operation, Maintenance, Troubleshooting & Service Guide Manual BI620963 –  PDF DOWNLOAD

Language : English
Pages : 94
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT BUCYRUS DBT CH818 Operation, Maintenance, Troubleshooting & Service Guide Manual BI620963 –  PDF DOWNLOAD

IMPORTANT SAFETY INSTRUCTIONS

• This guide provides important information to familiarize you with safe operating and maintenance procedures for the CH818 UN-A-HAULER.
• Even though you may be familiar with similar equipment, you MUST read and understand this guide before operating this unit. Safety is everyone’s business and must be one of your primary concerns. Knowing the guidelines covered in the following paragraphs will help provide for your safety, for the safety of those around you, and for the machine’s proper operation.
• LOOK FOR THESE SYMBOLS WHICH POINT OUT ITEMS OF EXTREME IMPORTANCE TO YOU AND YOUR CO-WORKERS’ SAFETY. READ AND UNDERSTAND THOROUGHLY. HEED THE WARNING AND FOLLOW THE INSTRUCTIONS.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT BUCYRUS DBT CH818 Operation, Maintenance, Troubleshooting & Service Guide Manual BI620963 –  PDF DOWNLOAD

IMPORTANT SAFETY INSTRUCTIONS 1
MAJOR HAZARDS 2
SAFETY PRECAUTIONS AND GUIDELINES 5
OVERVIEW 5
PRE-START INSPECTION 5
STARTING 5
OPERATION 5
STOPPING 6
MAINTAINANCE 6
INTRODUCTION 7
CONTROLS AND INDICATORS 9
BRAKE RELEASE BUTTON 9
FIRE SUPPRESSION ACTUATORS 9
FOOT BRAKE PEDAL 10
SPEED SWITCH (ACCELERATOR) FOOT PEDAL 10
PUMP START BUTTON 10
LIGHT SWITCH LEVER 10
MASTER SWITCH LEVER 11
BREAKER RESET LEVER 11
BATTERY CIRCUIT BREAKER LEVER 12
GENERAL HYDRAULIC CONTROL SYSTEM INFORMATION 12
“STEERING”CONTROL LEVER 13
“EJECTOR”CONTROL LEVER 13
“BATTERY”CHANGER CONTROL LEVER 15
AUTOMATIC EMERGENCY BRAKES 15
OPTIONAL DISCONNECT SWITCH 15
OPTIONAL REAR TRACTIVE ASSIST 15
HAZARD ZONE 16
STARTING PROCEDURE 17
SHUTDOWN PROCEDURE 21
BATTERY CHANGE PROCEDURE (VERTICAL LIFT) 23
BATTERY CHANGE PROCEDURE (GROUND LEVEL) 31
GENERAL MAINTENANCE INSTRUCTIONS 35
CRITICAL BOLT TORQUE VALUES 36
LUBRICANTS, FLUIDS AND CAPACITIES 36
MAINTENANCE CHECK LIST 37
MAINTENANCE CAPACITIES AND SPECIFICATIONS 36
PERIODIC MAINTENANCE PROCEDURES 39
EVERY THIRD SHIFT 39
ONCE PER WEEK 41
ONCE PER MONTH 46
EVERY THREE MONTHS 49
LUBRICATION CHART 55
TROUBLESHOOTING PROCEDURES 57
HYDRAULIC SYSTEM 58
ACCUMULATOR CHARGING VALVE 59
BRAKES 60
HYDRAULIC CYLINDERS 62
HYDRAULIC PUMP 63
RELIEF VALVES 65
REAR TRACTIVE ASSIST 66
TRAM GEAR CASE 67
MAJOR MAINTENANCE PROCEDURES 69
DRIVE MOTOR/GEAR CASE REMOVAL AND REPLACEMENT 69
GEAR CASE AND BRAKE MODULE DISASSEMBLY AND ASSEMBLY 71
PLANETARY WHEEL END REMOVAL AND REPLACEMENT 72
GEAR CASE/PLANETARY WHEEL END SHIM PROCEDURE 73
FALSE BOTTOM/EJECTOR CYLINDER REPLACEMENT 74
ACCUMULATOR OPERATION AND PRECHARGING PROCEDURE 76
REAR HUB ASSEMBLY INSPECTION AND LUBRICATION 78
REAR (HYDRAULIC) WHEEL MOTOR REMOVAL AND REPLACEMENT 79
TIRE/WHEEL INSTALLATION PROCEDURE 81
TIRE AND WHEEL STRESSES 81
WHEEL MOUNTING ARRANGEMENTS 81
PROBLEM AREAS 81
WHEEL MOUNTING TIPS 82
RECOMMENDED WHEEL MOUNTING PROCEDURES 83
PRECAUTIONS 83

Questions? Email us: [email protected]

https://vimeo.com/862836982?share=copy

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M