Cat BUCYRUS Dual and Single Motor Controller BUC2000 Operation and Troubleshooting Manual A6474X226 – PDF DOWNLOAD

Description

Cat BUCYRUS Dual and Single Motor Controller BUC2000 Operation and Troubleshooting Manual A6474X226 – PDF DOWNLOAD

FILE DETAILS:

Cat BUCYRUS Dual and Single Motor Controller BUC2000 Operation and Troubleshooting Manual A6474X226 – PDF DOWNLOAD

Language : English
Pages : 286
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Cat BUCYRUS Dual and Single Motor Controller BUC2000 Operation and Troubleshooting Manual A6474X226 – PDF DOWNLOAD

1.Cat BUCYRUS Dual and Single Motor Controller BUC2000 Operation and Troubleshooting Manual A6474X226
2.CAT BUCYRUS 488L and 488-6 Operation Manual
3.CAT BUCYRUS Kessler Axle Service Manual 72.4665.3

About this manual
This chapter provides important information making it easier for you to
use this manual. You will also be given information on the structure of
the manual and the symbols and characters used.

Before starting to work

applicable operating manual: Take care to ensure that the operating manual available to you is applicable for the type of equipment or machine used.

machine type: Bucyrus Model 488-6 UN-A-TRAC®
Model 488L UN-A-TRAC®
Serial No.: N/A
and is only permitted to be used for equipment of this type.

new operation manual: The operating manual must be accessible at all times to all persons working on or with the                                                              machine. It should, if possible, always be available at the place of operation. Send for a new                                                          operation manual immediately if the present manual is no longer complete or has become illegible

Who is this operating manual intended for?
This operating manual is intended for those persons who work with or
on the machine.
Every person working on the face or in the intersection between face
and entry or in the entry must read this operating manual.
This includes persons who:
■ are in charge of transport
■ prepare the rise heading
■ perform assembly / disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work
supervisory personnel who:
■ initiate and/or
■ supervise the activities just indicated

TABLE OF CONTENTS:

Cat BUCYRUS Dual and Single Motor Controller BUC2000 Operation and Troubleshooting Manual A6474X226 – PDF DOWNLOAD

Table of contents
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this manual intended for? 1 3
What is the purpose of this manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
State of the art 2 3
Repair 2 3
Safety instructions 2 4
General rules 2 4
Storage and transport 2 5
Maintenance and repair 2 6
Overview of the safety instructions 2 8
Chapter 3: Operation 2 8
Chapter 4: Technical data 2 8
3 Operation
Operation 3 3
History 3 3
Simplified BUC2000 circuit 3 4
Voltage vs speed 3 4
Flywheel diode motor current (forward mode) 3 5
Flywheel diode motor current (reverse mode) 3 5
Flywheel diode motor current (direction does not change) 3 6
Flywheel current (low speed) 3 7
Flywheel current (high speed) 3 7
General specifications 3 8
Data logging features 3 11
Microprocessor based logic card 3 12
Microprocessor based logic card diagnostics 3 13
Configuration jumper table 3 14
Optional dashboard display 3 15
Fault message chart 3 16
Optional hand held diag calibration unit security levels 3 17
Optional hand held diagnostics calibration unit 3 18
Optional hand held diagnostics calibration unit operation 3 19
Personality adjustment procedure 3 19
Traction personalities (controller adjustments) 3 20
Traction status display 3 21
Traction test display 3 23
Traction BDI display 3 23
Error code legend 3 24
IGBT panels and harness assemblies 3 25
Dashboard display and harness assembly 3 31
Panel wiring harness 3 34
Vehicle direction of travel 3 35
Troubleshooting 3 37
IGBT and diode measurements 3 38
IGBT measurements 3 39
Diode measurements 3 40
Panel measurements 3 42
Driver measurements 3 43
Schematics 3 44
4 Tightening torques
Tightening torques 4 3
5 For your information
For your information 5 3
Our service 5 3
Service address 5 3
Rebuild facility address 5 4

CAT BUCYRUS 488L and 488-6 Operation Manual

5 Operation
Operation 5 3
How to operate the UN-A-TRAC® 5 3
Who is allowed to operate the UN-A-TRAC® 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s compartment – common 5 6
Hydraulic control panel (standard) 5 9
Hydraulic control panel (with vertical lift and QDS) 5 11
Operator’s compartment with control handle 5 15
Operator’s compartment with control station 5 18
Hazard zone 5 20
Starting procedure with control handle 5 21
Machine operation with control handle 5 22
Shutdown procedure with control handle 5 25
Starting procedure with control station 5 27
Shutdown procedure with control station 5 30
Towing a disabled machine 5 31
Battery change procedure 5 32
Instructions on the maintenance 5 39
Important notes 5 39
Before maintenance 5 39
Critical torque values 5 41
Lubricants, fluids and capacities 5 41
Specific lubrication and maintenance instructions 5 45
Every shift 5 45
Weekly 5 46
Monthly 5 57
Every three months 5 58
Major maintenance 5 65
Drive motor/gearbox removal and replacement 5 65
Tire/wheel installation procedure 5 67
Troubleshooting procedures 5 71
Hydraulic system (general) 5 72
Brakes 5 75
Hydraulic cylinders 5 77
Hydraulic pump 5 78
Valves 5 80
6 Technical data
Technical data 6 3
Tightening torques 6 5
Permissible data 6 11
Lubrication fluids and greases 6 11
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3

Contact us: [email protected]

S.M