CAT BUCYRUS Face Haulage M2-100 User Manual BI377633 – PDF DOWNLOAD

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CAT BUCYRUS Face Haulage M2-100 User Manual BI377633 – PDF DOWNLOAD

FILE DETAILS:

CAT BUCYRUS Face Haulage M2-100 User Manual BI377633 – PDF DOWNLOAD

Language : English
Pages : 78
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

CAT BUCYRUS Face Haulage M2-100 User Manual BI377633 – PDF DOWNLOAD

Firmware Z800513 Revision 1.11 1
1 M2-SERIES DRIVES 5
2 STORAGE AND TRANSPORTATION 6
3 M2 SERIES SIMPLIFIED START-UP PROCEDURE 6
3.1. Installation 6
3.2. Application of Control Power 8
3.3. Application of Main Power 8
3.4. Running the Motor 9
3.5. Auto-Tuning 9
3.6. Connecting the Right-Hand Motor 10
3.7. Running the Right Hand Motor 11
3.8. Operating from the Control Interface 11
4. SYSTEM DESIGN AND INSTALLATION 12
4.1. Mechanical Installation 12
4.2. Electrical Installation — Power and Motor Circuits 14
4.2.1. Control Power 14
4.2.2. Main Power 14
4.2.3. Motor Circuits 17
4.2.4. Motor Grounding and Cable Shielding 18
4.3. Electrical Installation — Control Circuits 19
4.3.1, CONTROL I/O CONNECTOR 19
+5V Reference 19
Haulage Reference 19
Frequency Reference Input 19
Load Reference Input 20
ACCT Inputs 20
Haul Forward, Haul Reverse and Programmable Logic Inputs 20
Programmable Relay Outputs 20
Fault Relay Outputs 20
24V Back-up Supply Input 20
4.4. Connecting Haulage Contacts and Analog Reference 25
4.5. Connecting Cutter Motor Feedback 26
4.6. Display Connector 27
Display Mode Control (pins 6 and 8) 27
Flash Boatload Control (pins 10 and 12) 27
Undervoltage Defeat (pin 13) 27
4.7. Serial Communications Connectors 28
5. HARDWARE CONFIGURATION SWITCHES 30
5.1. Master/Slave Mode with Bridges Controlled Independently 32
5.2. Master Mode with Bridges in Parallel 33
6. PARAMETERS 40
6.1. Parameter Identification 41
6.2. Parameter Groups 41
6.3. Access Levels 41
6.4. Parameters in User Program Level 42
BI377633
Read-Only Parameters 42
Read/Write Parameters 42
6.5. Reference Source and Run Source 47
6.6. Acceleration and Deceleration Control 48
6.7. Motor V/f Characteristic 50
Base Frequency and Base Voltage 50
Maximum Voltage and Maximum Frequency 50
Minimum Voltage and Minimum Frequency 50
Mid Voltage and Mid Frequency 50
6.8. Motor Parameters 52
Motor Rated FLA (#782, E2-01) 52
Motor Rated Slip (#783, E2-02) 52
No-Load Current (#784, E2-03) 53
Terminal Resistance (#786, E2-04) 53
Motor Leakage Inductance (#787, E2-06) 53
Saturation Comp 1 (#787, E2-07) 54
Saturation Comp 2 (#788, E2-08) 54
6.9. Torque Limits 54
6.10. Cutter Motor Current Control 57
Proportional Control 57
Integral Control 57
Combined P+I Control 58
Cutter Motor Load Control Loop Structure 58
ACCT1,2 Mode (#1408, P1-01) 59
ACCT1,2 Limit (#1409, P1-02) 59
ACCT1,2 P-Gain (#1410, P1-03) 59
ACCT1,2 I-Time (#1411, P1-04) 59
ACCT1,2 Filter (#1412, P1-05) 59
ACCT3,4 Mode (#1413, P1-06) 60
ACCT3,4 Limit (#1414, P1-07) 60
ACCT3,4 P-Gain (#1415, P1-08) 60
ACCT3,4 I-Time (#1416, P1-09) 60
ACCT3,4 Filter (#1417, P1-10) 60
6.11. Serial Communication Auto-Detect 60
Corns Auto Detect (#1430, P2-07) 61
6.12. Haulage Load Sharing 61
6.13. Multifunction Monitors 62
6.14. Overvoltage and Undervoltage Capture 63
7. DIAGNOSTICS AND FAULT FINDING 63
7.1. Major Faults 63
7.2. Central Processor Failure Faults 68
7.3. Alarms 70
7.4. OPE Errors 73
Compact 73
7.5. Limp Modes 74
8. SERIAL COMMUNICATION 74
BI377633
8.1. Serial Addresses 74
8.2. Modbus RTU1 Protocol 74
8.3, Drive Doctor Utility 74
9. SPECIFICATIONS 75
9.1. Input – Main Circuit Power 75
9.2. Input – Control Circuit Power 75
9.3. Output (70°C base plate temperature) 75
9.4. Control Inputs and Outputs 76
Logic Inputs 76
Logic Outputs 76
Analog Inputs 76
Analog Outputs 77
9.5. Features 77
9.6. Operating Environment 78
9.7. Heat Dissipation 78
10. APPENDIX 78
Schematics 78
Component Descriptions 78
Complete Parameter List 78
Complete Fault Code List 78
Complete Alarm Code List 78

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