CAT BUCYRUS Feeder Breaker 7MFBM-48DD Operation Manual SN 54-2180 – PDF DOWNLOAD
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CAT BUCYRUS Feeder Breaker 7MFBM-48DD Operation Manual SN 54-2180 – PDF DOWNLOAD
Description
CAT BUCYRUS Feeder Breaker 7MFBM-48DD Operation Manual SN 54-2180 – PDF DOWNLOAD
FILE DETAILS:
CAT BUCYRUS Feeder Breaker 7MFBM-48DD Operation Manual SN 54-2180 – PDF DOWNLOAD
Language : English
Pages : 256
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT BUCYRUS Feeder Breaker 7MFBM-48DD Operation Manual SN 54-2180 – PDF DOWNLOAD
applicable operating manual
applicable for the type of equipment or machine used.
machine type
Bucyrus Model: 7MFBM-48DD Feeder
Serial No.: 54-2180
and is only permitted to be used for equipment of this type
This operating manual is intended for those persons who work with or on
the machine.
Every person working on the face or in the intersection between face and
entry or in the entry must read this operating manual.
This includes persons who:
? are in charge of transport
? prepare the rise heading
? perform assembly / disassembly work
? operate the machine
? eliminate faults
? perform daily routine work on the face or in the entry
? perform maintenance work
? perform repair work
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT BUCYRUS Feeder Breaker 7MFBM-48DD Operation Manual SN 54-2180 – PDF DOWNLOAD
Table of contents
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 9
Installation and start-up 2 9
Operation 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 23
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Load units, dimensions, and weights 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the feeder breaker 5 3
Who is allowed to operate the feeder breaker 5 3
When can conveying be started? 5 3
Controls and indicators 5 4
Operator’s station 5 4
Control console 5 11
VFD screens 5 12
VFD Bypass 5 21
Starter enclosure 5 22
Fire suppression 5 23
Starting procedure 5 25
Tramming 5 27
Conveyor motor start – forward 5 28
Conveyor motor start – reverse 5 30
Shutdown (tram/breaker motor) 5 32
Conveyor motor stop – forward 5 34
Electrical system 5 37
Electrical component locator 5 38
Electrical component layout 5 39
Control console 5 40
Starter enclosure 5 42
Variable frequency drive enclosure 5 52
Belt slip/sequence board 5 52
Major electrical components 5 53
Electrical schematic 5 54
Interconnection diagram 5 55
Hydraulic system 5 57
Hydraulic component locator 5 58
Major hydraulic components 5 59
Hydraulic schematic 5 61
Mechanical assemblies 5 63
Head shaft 5 63
Tail shaft 5 64
Breaker shaft 5 65
Breaker power unit 5 66
Conveyor power unit 5 67
Conveyor chain 5 68
Crawler assemblies 5 69
Roof anchor assembly 5 70
Outrigger (stabilizer) assembly 5 70
Tailpiece 5 71
Instructions on the maintenance of the feeder 5 73
Important notes 5 73
Before maintenance 5 73
Lubrication and inspection 5 74
Specific lubrication and maintenance procedures 5 78
Every 8 hours of operation 5 78
Weekly 5 81
Monthly 5 85
Every 2500 hours (6 months) 5 88
Bucyrus America, Inc
Inspection of the feeder 5 93
Inspection of wear parts on the feeder 5 94
Inspection of the fire suppression system 5 95
Recharge of the fire suppression system 5 97
Instructions on the adjustment procedures 5 99
Conveyor chain adjustment 5 99
Crawler track adjustment 5 101
Primary valve bank relief pressure setting 5 103
Instructions on the replacement of wear parts 5 107
Head shaft 5 107
Head shaft sprockets 5 110
Tail shaft 5 113
Conveyor chain 5 118
Crawler track 5 121
Crawler assembly 5 124
Conveyor power unit 5 131
Breaker assembly 5 140
Breaker bit 5 144
Breaker power unit 5 145
Tailpiece 5 153
Troubleshooting 5 159
6 Technical data
Technical data 6 3
Components of the feeder breaker 6 3
Tightening torques 6 8
Permissible data 6 11
Lubrication fluids and greases 6 11
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
Contact us: [email protected]
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