CAT Bucyrus Gearbox KP-30 CST Operating Manual – PDF DOWNLOAD
$23.95
CAT Bucyrus Gearbox KP-30 CST Operating Manual – PDF DOWNLOAD
Doc. no.: 1949 019 000 BA 00
Description
CAT Bucyrus Gearbox KP-30 CST Operating Manual – PDF DOWNLOAD
FILE DETAILS:
CAT Bucyrus Gearbox KP-30 CST Operating Manual – PDF DOWNLOAD
Language : English
Pages :98
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Doc. no.: 1949 019 000 BA 00
CAT Bucyrus Gearbox KP-30 CST Operating Manual – PDF DOWNLOAD
This chapter provides you with important information that facilitates
work with this manual. In addition, you are given information on the
structure of this manual and the symbols and characters used
manual
applicable for the type of gearbox used. Failure to do so can result
in a safety hazard for yourself and others. Make sure that the data
on the gearbox complies with the data given in the operating
manual.
Gearbox KP-30 CST
Serial number: 1949 019 000 00 00
and is only permitted to be used for gearboxes of this type.
This operating manual is intended for all persons working with or on
the gearbox. All persons working on the face, in the intersection
between face and entry, or in the entry must read this operating
manual.
This includes persons who:
- are in charge of transport,
- prepare the rise heading,
- perform assembly / disassembly work,
- operate the shields,
- correct malfunctions,
- perform daily routine work on the face,
- monitor / look after the hydraulic system,
- perform maintenance work,
- perform repair work;
- supervisory personnel who
– initiate and /or
– supervise
the activities just indicate
TABLE OF CONTENTS:
CAT Bucyrus Gearbox KP-30 CST Operating Manual – PDF DOWNLOAD
1 About this manual
Before starting work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols used 1 4
2 For your safety
Personnel 2 3
Installation and repair 2 3
Operating conditions 2 4
Intended use 2 4
Unauthorized use 2 4
Ambient conditions 2 4
Prerequisites for operation 2 5
Safety instructions 2 6
3 Storage and transport
Storage 3 3
Storage of the equipment 3 3
Transport 3 4
Load units; dimensions and weights 3 4
Before transport 3 4
Transport diagram for the gearbox KP-30 CST 3 5
4 Installation
Installing the gearbox 4 3
Cooling water supply 4 4
Drive connection assembly 4 4
Electric motor 4 6
How to put the gearbox into service 4 7
Before start-up 4 7
Start-up 4 10
Test run 4 10
Dismantling and removing equipment 4 11
Important instructions for dismantling 4 11
Bucyrus DBT Europe GmbH, Lünen 2008E
Contents
Gearbox KP-30 CST
5 Operation
Maintenance of the gearbox 5 3
Checking the bolted/screw connections 5 3
Checking the oil level 5 3
Changing the oil 5 4
Maintaining filters and breather plug 5 5
Maintenance of the hydraulic system 5 6
Checking the gearbox bearings 5 6
Cleaning the gearbox housing 5 6
How to replace defective components 5 7
Replacing the high-pressure filter 5 8
Servo valve 5 9
Pressure sensor PDS 100 5 11
Input speed sensor 5 11
Temperature sensor PT 100 5 12
Output speed sensor 5 12
Gearbox in emergency operation 5 14
Emergency operation with internal pressure pump 5 14
Emergency operation with hand pump 5 16
Hand pump 5 17
How to operate the hand pump 5 17
Emergency operation 5 18
Chain tensioning 5 18
Taking oil samples 5 18
Troubleshooting 5 19
Hydraulic system troubleshooting 5 19
Gearbox troubleshooting 5 19
6 Technical data
Technical data sheet 6 3
Main dimensions and connections 6 4
Performance data 6 6
Input speed n1 = 1480 rpm, 50 Hz 6 6
Input speed n1 = 1780 rpm, 60 Hz 6 7
Technical description 6 8
Description of the gearbox KP-30 CST 6 8
Explanations concerning the supply unit 6 10
CST system description 6 13
Function and method 6 13
Hydraulic control of the CST gearbox 6 15
General 6 15
System pressure 6 15
Pressure regulation during normal operation 6 15
Control process 6 15
Emergency operation with functioning internal piston pump 6 16
Hydraulic control plate 6 17
Hydraulic diagrams 6 18
Normal operation 6 19
Emergency operation 6 20
Emergency operation with hand pump 6 21
Venting the coupling 6 22
Accessories 6 23
Value transmitter (oil level and oil temper ) 6 23
Hose connection for oil drainage 6 23
Tightening torques 6 24
Screws with metric ISO thread 6 24
Oil levels and oil quantities 6 25
Oil dipstick 6 25
Oil level marks 6 25
Oil quantities 6 26
Permissible media 6 27
Oil recommendations for CST gearboxes 6 27
Requirements for gear oils used in CST gearboxes 6 27
Cooling water quality requirements 6 29
Greases and lubricating pastes 6 30
Marking of the gearbox 6 32
7 For your information
Our service 7 3
Service addresses 7 3
Europe 7 3
America 7 4
Australia 7 4
Africa 7 4
Asia 7 5
Standards and guidelines 7 6
Referenced national standards and guidelines 7 6
Referenced european standards and guidelines 7 6
Questions? Email us: [email protected]
S.M
